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High-Speed Centrifuges and Tramp Oil Removal
Master Chemical Corporation is an expert in the high-speed centrifugation of metalworking fluids for tramp oil removal. Only a high-speed centrifuge will get out oils which have become mechanically sheared or partially chemically emulsified in the fluid. Fluids free of tramp oil last longer, give better tool life, and save you money. Get guaranteed less than 0.5% tramp oil with centrifugation. It's quick and easy!
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High-Speed, Disc-Bowl Centrifuges
For Tramp Oil Removal
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Master Chemical Corporation has engineered tramp oil separator systems utilizing rugged, reliable centrifuges. Master Chemical's unique knowledge of both metalworking fluids and state-of-the-art centrifuges results in properly sized and engineered tramp oil removal systems.
The centrifuge package is designed and fabricated in Maumee, Ohio, and tailored to meet the specific needs of the customer. Master Chemical also has a complete, licensed service technical staff to perform start-up and service work.
Available with both solid-wall bowl centrifuges (manual) or with self-desludging bowl centrifuges (automatic).
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Tramp Oil Terminator™ for Tramp Oil Removal
Portable Centrifuge Unit for Removing Emulsified Tramp Oils
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The Tramp Oil Terminator™ was developed by Master Chemical Corporation (the originators of
coolant recycling) to meet the needs of the small metalworking plant for a compact, portable, high-speed centrifuge, tramp oil separator. The Tramp Oil Terminator will process both
water-miscible coolants and aqueous cleaners to remove free and emulsified tramp oils, providing clean and reusable coolants and cleaners.
Removing tramp oils (hydraulic oils, way lubes or any undesirable oil) from coolants and cleaners removes a food source for bacteria, reduces undesirable residues, and reduces smoke and
oil mist in the shop atmosphere.
Benefits:
- Extended life of coolants and cleaners
- Improved machining
- Longer tool life
Features:
- Compact and portable for machine tool sumps and parts washers
- Simple operation
- High-speed, disc-bowl centrifuge
- Stainless-steel hood and bowl
- Built-in clean fluid centripetal discharge pump
- Easy dismantling of bowl for cleaning
- Quick disconnects on feed and discharge
- Strainer and 50 micron cleanable pre-filter
- Air pump and floating skimmer for feed
- Automatic shut off when tramp oil collection tank is full
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XYBEX®Custom Systems, a spin-off of the 1000 system, is a complete, full capacity single product coolant recycling system. The system usually shares the same operation and layout as the 1000. However, tank capacities and centrifuge are altered to meet customer's needs.
Application:
For plants operating with one coolant, the Custom System capacities can be enlarged to meet sump capacities of the larger metalworking plants.
Features:
- Custom sized dirty tank
- Custom sized clean tank
- UNIMIX™ automatic coolant proportioning pump for coolant make up and concentration control
- High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- SCROUNGER® oil belt skimmer for removal of free floating, non-emulsified tramp oil
- Automatic operation
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The XYBEX® System 750 is a full-featured recycling system, which includes a high speed centrifuge to allow complete recycling of any stable metalworking coolant.
Application:
For plants operating with one coolant and total coolant sump capacities
not exceeding 2500 U.S. gallons (9,300 liters).
Features:
- Small foot print - features over/under tank design
- 120 gallon (455 liter) dirty tank
- 160 gallon (600 liter) clean tank
- High speed disc-bowl, liquid-from-liquid centrifuge to clean coolant to less the 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- UNIMIX™ positive displacement coolant proportioning pump for coolant make up and concentration control
- SCROUNGER® oil belt skimmer
- Automatic operation
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Master Chemical's XYBEX® System 1000 is a complete, full capability single product coolant recycling system for the medium-sized metalworking plant operation with machine tools fitted with their own coolant sumps.
Application:
For plants operating with one coolant and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).
Features:
- Small foot print - features over/under tank design
- 300 gallon (1140 liters) dirty coolant tank
- 450 gallon (1700 liters) clean coolant tank
- UNIMIX™ automatic coolant proportioning pump for coolant make up and concentration control
- High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- SCROUNGER® oil belt skimmer for removal of free floating, nonemulsified tramp oil
- Automatic operation
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XYBEX® System 1200 which is a "dual product" recycling system for plants which must operate using two different coolants, such as one for cutting and one for grinding.
Application:
For plants operating with two different coolants and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).
Features:
- Two 200 (760 liter) gallon dirty coolant holding tanks
- Two 350 (1325 liter) gallon clean coolant holding tanks
- Two UNIMIX™ auto proportioning pumps for coolant make up and concentration control
- Two SCROUNGER® oil belt skimmers for removal of free floating, nonemulsified tramp oil
- High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- Manual or automatic product switching controls
- Automatic operation
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Master Chemical's XYBEX® System 2001 is a complete, full capability single product coolant recycling system for the medium-to-large-sized metalworking plant operating with machine tools fitted with their own coolant sumps.
Application:
The Xybex® System 2001 will provide make up coolant and will recycle a sufficient quantity of fluid daily to support a total of up to 15,000 U.S. gallons (56,700 liters) of coolant or more in the machines.
Features:
- 300 gallon (1140 liters) dirty coolant holding tank
- 450 gallon (1700 liters) clean coolant holding tank
- UNIMIX™ automatic coolant proportioning pump
- High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- Pre-filter for solids removal prior to centrifugation
- Self-priming pump for dirty coolant feed to the prefilter and centrifuge
- Automatic operation
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