BLOC N BOND 9900 Premium Performance Iron Phosphate
BLOC N BOND 9900 is a unique detergent iron-phosphate chemical which is based on ammonium salts and is virtually sodium-free. It effectively cleans and phosphates ferrous metals, and can often times reduce sludge in the bath. Additionally it vitually eliminates residue and water spotting effects, which can often “telegraph” through or react adversely with some paints, such as high solids type.
Unique accelerator package to develop higher coating weights
Produces a residue-free coating
Fluoride free
Used in three or five stage systems
Spray or Immersion use
PLASTI PLEX 5311 Liquid Plastic Fascia Cleaner
PLASTI PLEX 5311 is a liquid, acidic plastic cleaner for removal of common soils, such as, mold release agents, plasticizers, UV stabilizers, and finishing dust.
Liquid version allows for automated chemical dosing
Improves the plastic surface, which is typically hydrophobic, for improved paint adhesion
Effectively cleans at low temperatures to reduce warping or distortion of parts
BLOC N BOND 8315 Low-temperature, High-performance Zinc Phosphate and
BLOC N BOND 8315 is a low-to moderate-temperature Zinc Phosphate process for steel and galvanized steel substrates. It is especially effective as a paint pretreatment, where light to medium coating weights are preferred.
Operates at energy-saving low
temperatures
Capable of superior salt spray performance
Low sludge formula
ZIRCA-SIL™ 18 I High-performance Immersion Conversion Coating
Patented, high-performance, low-temperature, conversion coating for the replacement of iron and zinc phosphates.
Lower or no energy costs! ZIRCA-SIL™ 18 I operates at 70°F and usually not higher than about 110°F that can occur from carry-over heat from previous stages.
ZIRCA-SIL™ 18 I is phosphate free! With this process there is no concern of phosphates contaminating your effluent.
Lower water usage! Because in some cases fewer stages can be used in the process, the amount of overflow water will be less and overall usage of water will be significantly less.
Faster process time! By using the ZIRCA-SIL™ 18 I process you can significantly reduce the process time as a result of the reduction in stages required. ZIRCA-SIL™ 18 I typically coats much faster than zinc phosphates, without compromising performance.
Easy to control! Unlike zinc phosphate, the ZIRCA-SIL™ 18 I process requires fewer and much simpler controls.
ZIRCA-SIL™ 18 I is compatible with all paints and metals!
CLEAN IP 5895 Concentrated Low Temperature Spray Cleaner
CLEAN IP 5895 is a heavy duty liquid alkaline cleaner for use on multi-metal substrates. It is most often used in high pressure spray applications and it is an excellent performer in single stage cleaning operations.
Low foaming formula
Rejects tramp oil well for easy removal which translates into solution life
Effectively removes oil, grease, smut, and other difficult soils
TRIM® MicroSol® 685lf is a high-lubricity, low-foaming semisynthetic microemulsion coolant. The formula offers the performance of a heavy-duty soluble oil with the cleanliness of a semisynthetic. It provides excellent cooling and mechanical lubricity, along with the machine friendly characteristics you expect from a premium TRIM® coolant.
Low foam and low mist make it an excellent choice for high-pressure, high-volume coolant systems
Excellent alternative to chlorinated soluble oils on high-silica aluminum alloys
Reduces oil mist and residues often associated with high-lubricity alternatives
Has exceptional sump life without the use of tank side additives
Contains no nitrites, triazines, phenols, or sulfurized EP additives
Provides superior corrosion inhibition on all ferrous and nonferrous metals
Forms stable microemulsion in hard water environments
Compatible with a very wide range of material including aluminum, magnesium and copper alloys, cast iron, steels, stainless steels, and many plastics and composites
Keeps machines very clean while leaving a soft fluid film for ease of cleaning and reduced maintenance
Requires no special disposal or recycling techniques
TRIM® E850 Premium Emulsion
TRIM® E850 is a proprietary blend of new “green” vegetable-based technology and premium traditional lubricity additives to yield a very high-performance, easy-to-maintain metal removal fluid. This premium emulsion is operator friendly because of its mild contact nature and low chemical initial-charge odor. E850 is robust enough to deliver extended useful life and avoid rancid odors normally associated with traditional emulsions. The unparalleled physical lubricity delivers exceptional surface finish on difficult-to-machine aluminum alloys, exotics, stainless, and high-tensile strength steels.
Delivers unparalleled lubricity
Very long sump life and low carryoff rates result in low operating cost
Low product odor
Mild operator contact properties
Provides superior results in a wide range of operations
Excellent corrosion resistance on both nonferrous and ferrous materials
Superior wetting and penetration to the point of cut
Soft fluid film protects ways, chucks, and tool holders
Product contains no chlorine, boron, phenol, nitride, copper, or triazine
Easily removed from parts for easy cleanup before assembly, painting, or plating operations
High performance without the use of chlorinated paraffins
TRIM® MicroSol® 485 is a long life semisynthetic, microemulsion coolant designed for ferrous metalworking operations and optimized for difficult working environments associated with cast iron. MicroSol 485 prevents leaching of elemental iron and thus eliminates clinkering and oxidation of ferrous micro fines. Formula delivers extended sump life versus previous generation semisynthetics. It provides excellent cooling along with the machine friendly characteristics you expect from TRIM® coolants. MicroSol 485 is value-priced and specifically designed for use on ferrous metals.
The most cost conscience MicroSol® offering
Dramatically extends useful life without the need for tank-side biocides or fungicidest
Provides superior corrosion inhibition on cast iron and eliminates “hot chip” and clinkering problemst
Contains no nitrites, triazines, phenols, chlorinated, or sulfurized EP additivest
Keeps machines very clean while leaving a soft fluid film for ease of cleaning and reduced maintenancet
Requires no special disposal or recycling techniques
TRIM® C380 Premium Ferrous Machining Synthetic
TRIM® C380 is a premium, synthetic, metalworking fluid optimized for high-tech ferrous materials including stainless steel and Inconel® which are widely used in aerospace, medical, and the electronics industries. C380 uses the best of the new ester technology to yield a very-high performance, easy-to-use and maintain metal removal fluid. The combination of the proven synthetic ester technology and nonhalogenated EP package produce very high levels of usable lubricity at the point of cut. C380 utilizes unique low-foam detergents to keep process soils from redepositing on machines and parts.
Ease of maintenance, low carryoff, and long sump life result in low operating cost
Water white, low foaming, low odor, and low mist creates a clean manufacturing environment
High performance in a wide range of operations from general grinding to heavy-duty machining
Superior resistance to corrosion on ferrous materials including, titanium, Inconel, and high strength alloy steels
Easily removed from parts for easy cleanup before assembly, painting, or plating operations
Product readily rejects process oils such as hydraulic and way oils
Excellent surface finish in finish-grinding operations
PRTR compliant, no SARA 313 reportable chemistry.
Product contains no chlorine, phenol, nitrites, copper, triazine, silicone, or phosphorous
TRIM® SC520 General-purpose Semisynthetic
TRIM® SC520 is a low-odor, low-cost semisynthetic, general-purpose, cutting and grinding fluid concentrate for the multi-material, multi-operational shop. SC520 uses a proven EP-additive package to control built-up edge, improve tool life, and has the wetting and cooling characteristics necessary for superior machining results on high-speed milling and turning operations. It also controls chip welding on soft, gummy materials like aluminum.
Good sump life in “stand-alone” machines
Low odor and mist
Effective in most grinding, sawing, drilling, and CNC turning and milling operations by varying concentrations
Provides sufficient lubricity to do down-the-hole operations in aluminum, cast iron, and most steels, including many stainless steels
Compatible with a very wide range of materials including cast iron, steels, copper, and aluminum alloys as well as most plastics and composites
Low-to-moderate foam with normal “flood” coolant application
Rejects tramp oils rapidly for easy recycling with good sump life
Easily recycled or disposed of using conventional techniques and equipment
MASTER BRITE 5308B Copper and Brass Brightener
MASTER BRITE 5308A and 5308B are a two-part acidic solution system designed to clean and brighten copper and brass parts.
Quickly removes light oxidation and oil
Concentrated formula can be used as low as 5%
Does not require heat
ZIRCA-SIL™ ADDITIVE 2 Liquid Oxidant Additive
Zirca-Sil™ Additive 2 improves the quality of the Zirca-Sil™ 18 coating by preventing the accumulation of detrimental ferrous iron contaminates in the bath when significant quantities of steel parts are processed.
Zirca-Sil™ Additive 2 is also used to rid some processes of unwanted organic contaminates
MASTER BRITE 5308A Copper and Brass Brightener
MASTER BRITE 5308A and 5308B are a two-part acidic solution system designed to clean and brighten copper and brass parts.
Quickly removes light oxidation and oil
Concentrated formula can be used as low as 5%
Does not require heat
BLOC N BOND 9777 Premium Performance, Detergent Iron Phosphate
BLOC N BOND 9777 is a unique detergent iron phosphate chemical which is totally based on ammonium salts and is virtually sodium-free. It effectively cleans and phosphates ferrous metals and can often times reduce sludge in bath. Additionally it reduces the amount of residue and water spotting effects, which can often “telegraph” through or react adversely with some paints, such as high solids type.
Multi-metal capabilities
Powder and residue-free iron phosphate coatings
Used in two-, three-, and five-stage spray systems
Fluoride-free
Capable of also being used in immersion applications
Capable of running as low as 100°F
BLOC N BOND 9762 Low-temperature, High-performance Iron Phosphate
BLOC N BOND 9762 is a liquid iron phosphate used in five-stage applications where higher performance coatings are required. BLOC N BOND 9762’s formula permits it to coat multi-metal surfaces, such as, steel, aluminum, galvalume and galvaneal substrates at lower than traditional operating temperatures.
Operates at low temperatures which translates into valuable energy savings
Low foaming formula designed for spray applications
Accelerator package produces above average coating weights
Do not exceed 115°F
BLOC N BOND 9741 Concentrated, Value-priced Iron Phosphate
BLOC N BOND 9741 is an immersion-type detergent iron phosphate used for cleaning and coating of ferrous, zinc, and aluminum surfaces. It performs well at low to moderate temperatures in a three or five stage pretreatment system.
Formulated with detergents to provide improved cleaning
Equipment may be constructed of mild steel
Fluoride free
Removes light oxides from aluminum
At higher concentrations BLOC N BOND 9741can be used to remove light rust/oxides
BLOC N BOND 9740 Concentrated, Low-cost Iron Phosphate
BLOC N BOND 9740 is a liquid-detergent iron phosphate used for cleaning and coating of ferrous, zinc, and aluminum surfaces. It performs well at low-to moderate-temperatures in a three or five stage spray washer system.
Formulated with detergents to provide improved cleaning
Equipment may be constructed of mild steel
Fluoride free
Removes light oxides from aluminum
BLOC N BOND 9739SC Single-stage Detergent Iron Phosphate for High-pressure Spray
BLOC N BOND 9739SC is an acidic liquid iron phosphate designed to clean and coat multi-metal surfaces using manual power spray equipment and steam generators.
Detergent package quickly and effectively cleans surface prior to producing phosphate coating
Accelerator ingredients quickly produces iron phosphate coating
Can be used at low to moderate temperature
Equipment can be constructed of mild steel
BLOC N BOND 9737 High-performance, Multi-metal Detergent Iron Phosphate
BLOC N BOND 9737 is a liquid detergent, iron phosphate used for cleaning and coating of ferrous, zinc, and aluminum surfaces where good performance and value are desired
Accelerator package produces a dense iridescent coating.
Meets the performance of military specifications TT-C490C, Type II (five stages mandatory)
Can be used in three-or five-stage spray applications.
Can also be used as a light rust remover for ferrous metals (typical concentrations: 10%-20% b.v.) Consult your local Master Chemical Representative for operating parameters.
BLOC N BOND 9730 Economical Iron Phosphate, One-step Clean and Coat
BLOC N BOND 9730 is a liquid-detergent iron phosphate used for cleaning and coating of ferrous, zinc, and aluminum surfaces. It performs well at low to moderate temperatures in a three or five stage spray washer system.
Formulated with detergents to provide improved cleaning
Equipment may be constructed of mild steel
Fluoride free
Removes light oxides from aluminum
CLEAN GP 5419 General Purpose Cleaner
CLEAN GP 5419 is a very effective blend of potassium phosphates, surfactants, and solvents for general purpose, floor, and spray or soak-tank cleaning.
Contains no carcinogens or strong alkali’s
Doesn’t fume or have irritating odor
Safe on a wide variety of surfaces
BLOC N BOND 8315RP Low-temperature, High-performance Zinc Phosphate and
BLOC N BOND 8315 is a low-to moderate-temperature Zinc Phosphate process for steel and galvanized steel substrates. It is especially effective as a paint pretreatment, where light to medium coating weights are preferred.
TRIM® MicroSol® 695 is a premium high-lubricity, semisynthetic microemulsion coolant. The formula offers the performance of a heavy-duty soluble oil with the cleanliness of a semisynthetic. It provides excellent cooling and mechanical lubricity, along with the machine-friendly characteristics you expect from a premium TRIM® coolant.
Excellent alternative to chlorinated soluble oils and semisynthetics on high-silica aluminum alloys
Keeps machines very clean while leaving a soft fluid film for ease of cleaning and reduced maintenance
Reduces oil mist and residues often associated with high lubricity alternatives
Delivers cost-effective performance as required in the automotive industry, yet meets the demanding standards of aerospace manufacturers
Contains no chlorinated compounds, nitrites, triazines, phenols, or sulfurized EP additives
Provides superior corrosion inhibition on all ferrous and nonferrous metals
Forms stable microemulsion in hard water environments
Compatible with a very wide range of material including aluminum, magnesium and copper alloys, cast iron, and many plastics and composites
Provides exceptional sump life
Requires no special disposal or recycling techniques
TRIM® TC 248 pH Adjuster
TRIM® TC 248 is an amine-based pH adjuster used to replenish depleted alkalinity in metalworking fluid working solutions.
TC 248 is usually added at concentrations between 0.05% - 0.25% (50 – 2,500 ppm) to help maintain pH, improve corrosion inhibition, and improve emulsion stability. A 0.1% add of TRIM TC 248 will typically increase the pH of a 7.0 pH fluid to approximately 8.0 - 8.5.
Overuse of this product may cause ammonia and/or amine blush; therefore, care should be taken not to exceed recommended add rates.
As formulated, TC 248 does not contain MEA, DEA, TEA, Cu, or Boron.
CL-1 Titration Kit Titration kit for Master STAGES™ cleaning compounds
Master Chemical titration kit CL-1 is used to check the concentration of Master STAGES™ aqueous cleaners and corrosion inhibitors.
CL-1 kit includes:
Carrying case and instructions
15 mL dropper bottle of Methyl Orange indicator (Indicator B)
15 mL dropper bottle of Phenolphthalein indicator (Indicator A)
15 mL dropper bottles of Sulfuric Acid (titrant)
29 mL mixing jar
5.83 mL measuring vial
TRIM® OCA Clear Anti-weld, Extreme-pressure Oil Additive
TRIM® OCA is a clear oil additive containing chlorinated paraffins. OCA has outstanding anti-welding and extreme pressure properties at moderate to heavy speeds and loads. Some significant uses of OCA include:
Good lubricity properties in addition to anti-weld
Used with great success to extend the life of taps and form tools in screw machining operations
Particularly effective on ferrous metals and aluminum
Compatible with all TRIM® straight oils, TRIM® TAP LIGHT, and TRIM® TAP HEAVY
For additions to straight cutting oils in screw machine operations, a starting rate of 5% is recommended
For very heavy-duty tasks, such as threading hard stainless or alloy steels, try starting at up to 15%
An effective booster additive for recycling straight cutting oil at an add rate of 1%-3%
There is no maximum rate; OCA can be used neat for tasks such as high-speed tapping
TRIM® OSA High-lubricity, Clear Sulfur Oil Additive
TRIM® OSA is a clear oil additive containing inactive sulfur. TRIM OSA has outstanding lubricity in all circumstances and provides extreme pressure anti-weld at high speeds and loads. Some significant uses of TRIM OSA include:
As an additive to straight grinding oils, will reduce heat, misting, and allow increased feed rates in creepfeed applications.
Has been used with great success to extend the life of thread-forming taps and thread-rolling dies.
In Swiss-type screw machines using solid carbide bushings, dramatically increases bushing life.
Compatible with all TRIM® straight oils, and TRIM® TAP LIGHT, TRIM® TAP HEAVY, and TRIM® TAP NC.
TRIM® C350 Premium Synthetic Metalworking Fluid
TRIM® C350 is a synthetic or chemical coolant optimized for the chemical, environmental, and machining requirements of the North American aerospace industry. C350 uses the best of the new ester technology to yield a very high performance, easy to use and maintain metal removal fluid. The combination of the proven synthetic ester technology and nonchlorinated EP package produce very high levels of usable lubricity at the point of cut. C350’s unique chemical formula allows superior, nonferrous corrosion prevention particularly on aerospace aluminum alloys.
Meets the most stringent nuclear and aerospace chemical content and machining requirements
Superior resistance to corrosion on both nonferrous and ferrous materials including aerospace aluminums 7075, 2024, 3000, titanium, inconel, brass, and high-strength alloy steels
Water clear, low foaming and misting, C350 is a joy to work with and manage
Provides superior results in a wide range of operations from general grinding to spar milling and turbine blade manufacture
Easily removed from parts for easy cleanup before assembly, painting, or plating operations
PRTR compliant, no SARA 313 reportable chemistry. Product contains no chlorine, phenol, nitrites, copper, triazine, or silicone
Very low carryoff and long sump life results in low operating cost
General Filtration Systems
A complete filter line is available for new installations as well as retrofitting old equipment. These include small and large filter housings which can be fitted with either bag or cartridge filters. Replacement filters are also available for most manufacturer's filter housings.
Bag-type filters:
# 1 size: 7 1/2" dia. x 18 3/8" L (191mm dia. x 467mm L)
# 2 size: 7 1/2" dia. x 31 1/2" L (191mm dia. x 800mm L)
C-style and G-style rings
Pleated element filters:
# 718: 7" dia. x 18"L (178mm dia. x 457mm L)
# 736: 7" dia. x 36"L (178mm dia. x 914mm L)
Good for filtering grinding fines
Contact Systems Equipment Division's Engineering Department for specific recommendations.
Centrifuge Pre-filter Systems
Retrofit existing XYBEX® Systems with a pre-filter that will remove particulates before the centrifuge, thus extending the processing time between manually cleaning the centrifuge bowl.
Complete packages are provided with a choice of bag or cartridge filter, interconnecting hoses, pressure regulators and gauges, and flow control valve; all mounted on a common base that sits next to your XYBEX® System.
Filter systems can also be designed for specific applications or for installing on individual machine tools.
Hard Water Test Kit A Drop Titration Kit for Measuring Water Hardness
A simple to use drop titration kit that provides accurate, easy-to-read, measurements of water hardness expressed in grains per gallon as calcium carbonate (CaCO3). Knowing the quality of the water used for diluting metalworking fluids and cleaners is important in picking the correct fluid for the job and maintaining fluid integrity.
Features:
Simple to use
Kit contains
all that is necessary to perform 100 tests
Fast, easy,
cost-effective measurements
No costly instrumentation
No difficult
mathematical calculations
pH Tester For Determining the Degree of Acidity/Alkalinity
pH test strips provide a simple, uncomplicated way of determining the degree of acidity/alkalinity of aqueous solutions. pH test strips can be used for measuring the acidity/alkalinity of metalworking fluids, cleaners and water samples.
Features:
Simple to use
Immerse strip
and read results in seconds
Fast, easy,
cost-effective measurements
No costly instrumentation
Accurate to
0.3 pH units
Solids-From-Liquid Centrifuges For Fluid Filtration
Master Chemical Corporation's Solids-from-Liquid Centrifuges provide continuous MEDIA FREE filtration to remove solids from industrial fluids.
Benefits:
Removes fine particulate material easily
Improves tool/grinding
wheel life
Reduces disposal
Reduces/eliminates
use of disposable media
Low operating
costs
Not affected by tramp oils
Features:
Removes magnetic and nonmagnetic materials
Robust design
Manually cleaned
units feature removable rubber liner for easy cleaning
Automatic self-desludging
units feature fully automated operation
Very effective
on glass and ceramic applications, as well as metalworking fluids
Applications:
Low-speed or basket centrifuges can be very successfully applied to solids reduction in a variety of applications including:
Machining of parts
Grinding
Sawing
High-speed centrifuge pre-filtration
Rolling and tube mills
Water jet cutting
Descaling operations
Wire drawing
Parts washers
Quench tanks
UF pre-filtration
Precious metals recovery
Specialized, heavier-duty machines are often required for the following operations because the solids pack so densely in the centrifuge bowl. Call Master Chemical Corporation for recommendations in the following categories:
Carbide grinding
Glass grinding
Ceramics machining or grinding
Vibratory finishing
Both manual and self-cleaning centrifuges help to:
Improve surface finish
Improve product quality
Increase productivity
Eliminate frequent tank clean out
Extend fluid useful life
Reduce wear on tools and parts
Reduce machine maintenance
All Master Chemical Corporation solids-from-liquids centrifuges are specifically engineered for heavy-duty industrial applications and will offer years of trouble-free operation. If service is ever required, our fully trained, licensed service technicians will have your machine running smoothly in no time.
UNIMIX EMC
UNIMIX EMC is a high accuracy self-powered proportioning pump made specially for dispensing TRIM® cleaning compounds. Special components resist even high pH powered cleaner formulations.
Benefits:
Concentration control
Reduces concentrate waste
Easy to install
Reliable and consistent
Nonelectrical
Adjustable
Mixture Range:
UNIMIX
EMC 1% to 6% (up to 12pH)
CGF-1 Titration Kit Titration Kit for TRIM® Products
Master Chemical Titration Kit CGF-1 isused to check the concentration of TRIM® coolants. The kit contains a measuring vial, mixing jar, color change indicator solution, and a supply of sulfuric acid.
CGF-1 kit includes:
Carrying case and instructions
15 mL dropper bottle of Bromocreasol Green Methyl Red
Two 15 mL dropper bottle of Sulfuric Acid (titrant)
29 mL mixing jar
5.83 mL measuring vial
Palm Abbe™ Digital Refractometer Laboratory Precision in the Palm of Your Hand!
The new Palm Abbe is a fourth-generation digital handheld refractometer that puts laboratory precision in the palm of your hand. Not just laboratory precision, but laboratory precision for the price of a traditional analog refractometer. It is exactly the kind of bold, cutting-edge technology you would expect from MISCO, the company that pioneered the digital handheld refractometer.
The Palm Abbe refractometer is fast, convenient, and easy to use. Simply place a drop or two of fluid in the titanium well and press a button. The custom-designed microprocessor delivers a nearly instantaneous readout in degrees Brix. Nonlinear temperature compensation is automatic and insures that fluids read between 0 and 50 °C (+32 to 122 °F) are measured accurately.
The large LCD display is easily read, even in dim light, and removes the subjectivity associated with interpreting where a boundary line crosses tiny scale divisions. And, it is so easy to use! The user interface consists of two buttons, one to take readings and the other to step through various menu options.
Calibration is automatic and does not require the use of special calibration solutions, or tools. The Palm Abbe refractometer automatically calibrates itself to water and is ready to use in seconds. No more screws to turn and nothing to adjust.
RPO 6BF is a barium-free, nonstaining, water displacing, thin-film corrosion inhibitor or rust preventative which can be used on a variety of metals. RPO 6BF is designed to provide indoor corrosion inhibition. RPO 6BF provides excellent protection for bearings and other precision parts, in-process parts in storage, as well as parts in transit.
Barium free
Light film for limited carryoff
Excellent corrosion inhibition, generally in excess of six months in dry storage
Nonstaining and RPO 6BF will provide cleaning action as well
Water displacing to help prevent rust due to water trapped under the protective film
Oxidation resistant to resist varnishing over long storage periods
V.O.C. 4.09 lbs./gal
Easily removed with detergent cleaners, such as CLEAN 2029 “One Step”
Humidity Cabinet Test: No rust at 650 hours (ASTM D1748)
TRIM® E906 Premium, Low-foaming Emulsion
TRIM® E906 is a premium, low-foaming formula combining the newest available technology with our proven emulsion-based cutting platform. E906 delivers consistent machining and grinding performance on a wide range of materials and applications. The stable and predictable performance of E906 makes it a first choice for manufacturers doing work for industries as diverse as aerospace, automotive, energy, and specialty job shops. E906 offers a unique blend of both mechanical and extreme pressure lubricity agents.
Longer operational life than competitive fluids
Highly effective, extreme pressure additives control built-up edge
E906 is effective in a wide range of operations from production surface and centerless grinding to heavy-duty broaching, gear hobbing, surface, pocket, and thread milling
Low odor for pleasant operating environment
Tight emulsion reduces carryoff and gets the fluid to the point of cut
In high-speed turning and milling, E906 has the right balance of cooling and lubrication to provide great tool life and surface finishes
Low foam and low mist make it a first choice for high-pressure, high-volume coolant systems
Protects the machine tool surfaces while also preventing sticky ways, chucks, tool holders, and fixtures
Coolant is easily removed with water, working solution, or TRIM® CLEAN aqueous cleaners
Easy recycling or disposal with conventional techniques and equipment
Does not contain or test positive for phenol
Will run effectively for long periods without the need for costly additives
TRIM® MicroSol® 585XT is a high-lubricity, semisynthetic, microemulsion coolant. Formula delivers extended sump life versus previous generation semisynthetics. It provides excellent cooling and mechanical lubricity, along with the machine friendly characteristics you expect from a premium TRIM® coolant. While it is particularly well suited for machining and grinding gray iron, it does very well in mixed metal situations. MicroSol 585XT has proven to be an exceptional machining fluid for titanium alloys.
Dramatically extends useful life without the need for tank-side biocides or fungicides
Compatible with a very wide range of material including cast iron, steels, copper, titanium and aluminum alloys, and many plastics and composites
Optimized combination of cooling and lubricity for titanium machining applications
Provides superior corrosion inhibition on cast iron and eliminates “hot chip” and clinkering problems
Excellent alternative to chlorinated soluble oils on high-silica aluminum alloys
Contains no nitrites, triazines, phenols, chlorinated, or sulfurized EP additives
Provides superior corrosion inhibition on all ferrous and nonferrous metals
Keeps machines very clean while leaving a soft fluid film for ease of cleaning and reduced maintenance
Requires no special disposal or recycling techniques
Effectively Remove Oil from Coolants and Washing Solutions
Tramp oil is a major source of problems associated with water miscible cutting and grinding fluids.
Tramp oil contributes to the growth and formation of:
coolant-destroying bacteria
undesirable residues on machine tools and workpieces
smoke and oil mist in shop atmospheres
These problems result in:
shortened coolant life
poor material removal rates
poor surface finish and size control
decreased tool and wheel life
Numerous devices (“floating ropes,” wheels, and belts) have been developed over the years to remove “free floating“ tramp oil from the surface of coolant. While they have all worked to one degree or another, they generally have been either “troublesome,“ high maintenance, relatively ineffective, or able to operate only on limited liquid level fluctuations. To overcome the shortcomings of existing tramp oil skimming devices, Master Chemical has introduced the SCROUNGER® Oil Skimmer.
As a “belt-type” skimmer, these units are effective in removing floating oil from widely fluctuating liquid levels of coolants or parts washing solutions. The SCROUNGER® features a revolutionary new oleophilic belt and a totally new concept of stripping the separated oil from the belt. The SCROUNGER® Jr. uses the same “oil loving“ belt, but uses a more compact scraper blade to strip the separated oil from the belt.
FEATURES
115 volt, single phase, 50/60 Hz
heavy-duty, impedence-protected, fan-cooled drive motor with hardened shaft and needle bearings (220 volt,
single phase, 50 Hz also available)
open, accessible oil-collecting tray with a convenient drain connector
“oil loving“ oleophilic belt (purchased separately)
heavy-duty steel construction, with industrial-grade enamel paint
BENEFITS
fast, simple belt changing
low maintenance
lower hang roller that will not fall off in the machine sump even in turbulent conditions
OPTIONS
dewatering tray
portable kit
special length belts available on special order
special belt materials available for high temperature or pH applications on special order
SCROUNGER® Jr. BELTS
all belts 1” [25mm] wide
24” [610mm]
32” [815mm]
44” [1120mm]
Glass Cleaner PMC 1406-41
Task2™ Glass Cleaner is an industrial strength, water-based cleaning agent that does an outstanding job in the industrial environment for cleaning machine tool glass and other hard surfaces.
Has been proven to clean shop soils off of glass and plastic surfaces better than the “leading national product” of this type
Contains no “Butyl”, and also has very low V.O.C. content
Environmentally friendly, biodegradable, and contains no ammonia, caustic, silicates, phosphates, nitrites, phenols, or borates
Safe on all metals and most surfaces at room temperature
Has very low conductivity and pH and will not harm TRIM® metalworking fluids
Great on glass, ceramics, stainless steel, chrome, Formica, and much more
Residue–free formula
Strong enough to cut through tough shop soils
All-purpose Cleaner PMC 1455-11
Task2™ All Purpose Cleaner is an industrial strength, water-based cleaning agent that does an outstanding job in the industrial environment for cleaning a variety of shop soils from all common surfaces. Task2 out-cleans all the green, crystal, purple, and blue butyl-based products you may have tried in the past.
Has been proven to clean shop soils off of surfaces better than the “leading national product” of this type
Contains no “Butyl”, and also has very low V.O.C. content
Environmentally friendly, biodegradable, and contains no caustic, silicates, phosphates, nitrites, phenols, or borates
Safe on all metals and most surfaces at room temperature
Has very low conductivity and pH and will not harm TRIM® metalworking fluids
Task2 All Purpose Cleaner is nontoxic
High-performance, low-maintenance coalescer removes tramp oil while machine is running
FEATURES
compact, works on CNC machine tools with hard-to-access sumps
double-diaphragm air pump
132 square feet of removable oleophylic media for highly-efficient oil removal
simple design, less operator involvement
includes casters for mobility
hinged pull handle with handy latch
pre-pump strainer
adjustable oil removal discharge pipe
streamline oil skimmer for shallow sumps of 1.5” depth
SPECIFICATIONS AND UTILITIES
Process rate: 1/3 to 1 GPM (1.33 to 4 LPM)
Flow rate depends on how skimmer is placed in the sump
Dimension: 18” l x 12 1/2” w x 24-28” h (483 mm x 317 mm x 610-711 mm)
Air: 30 psi/min., 100 psi max
CLEAN IP 2019s Silicated Low-foam Cleaner
CLEAN IP 2019s is a very low-foaming, liquid, cleaning concentrate designed to remove straight oils and coolants from steel, cast iron, and most aluminum parts.
An excellent cleaner and very economical to use
Compatible with aluminum, magnesium, cast iron, and steel alloys
Rejects oil for easy skimming or centrifuging to extend bath life
Nonfoaming at high-pressure in a spray washer and vibratory deburring machines even at room temperature
Provides flash corrosion inhibition and up to two weeks of short term, dry, in-process corrosion inhibition
TRIM® MicroSol® 685 is a high-lubricity, semisynthetic microemulsion coolant. The formula offers the performance of a heavy-duty soluble oil with the cleanliness of a semisynthetic. It provides excellent cooling and mechanical lubricity, along with the machine friendly characteristics you expect from a premium TRIM® coolant.
Excellent alternative to chlorinated soluble oils on high-silica aluminum alloys
Reduces oil mist and residues often associated with high-lubricity alternatives
Contains no nitrites, triazines, phenols, or sulfurized EP additives
Provides superior corrosion inhibition on all ferrous and nonferrous metals
Forms stable microemulsion in hard water environments
Compatible with a very wide range of material including aluminum, magnesium and copper alloys, cast iron, steels, stainless steels, and many plastics and composites
Keeps machines very clean while leaving a soft fluid film for ease of cleaning and reduced maintenance
Has exceptional sump life without the use of tank side additives
Requires no special disposal or recycling techniques
High-Speed, Disc-Bowl Centrifuges For Tramp Oil Removal
Master Chemical Corporation has engineered tramp oil separator systems utilizing rugged, reliable centrifuges. Master Chemical's unique knowledge of both metalworking fluids and state-of-the-art centrifuges results in properly sized and engineered tramp oil removal systems.
The centrifuge package is designed and fabricated in Maumee, Ohio, and tailored to meet the specific needs of the customer. Master Chemical also has a complete, licensed service technical staff to perform start-up and service work.
Available with both solid-wall bowl centrifuges (manual) or with self-desludging bowl centrifuges (automatic).
BLOC N BOND 916 Premium Performance, Concentrated Detergent Iron Phosphate
BLOC N BOND 916 is a premium performance detergent iron phosphate which is based on ammonium salts and is virtually sodium free. Its blend of unique accelerator additives distinguish this iron phosphate from others. The BLOC N BOND 916 should be used when optimal salt spray performance is required on steel materials.
Extreme salt spray performance on steel substrates
Minimizes residue and water spotting effects which sometimes telegraph through some paints
Can be used in three-or five-stage spray or immersion process.
CLEAN IP 5016 WC Heavy-duty Alkaline Cleaner with Low Residue
CLEAN IP 5016 WC is an alkaline cleaner designed to remove drawing compounds, lubricants, and zinc phosphate coatings along with reactive lubes. It is formulated to provide good cleaning ability and dispersing characteristics. Very effective at cleaning metal extrusions after extruding process, where oil, lubricants, and other soils can be difficult to remove.
Developed for special cleaning needs of exotic metals, such as titanium, stainless steel, high-nickel alloyed steels, etc.
PAINT RIP 2860 is a single package, Methylene Chloride-free paint stripper for multi-metal.
Single package formula for ease of use
Methylene Chloride-free
Operates at room temperature to conserve energy
Caustic-free
Safe on aluminum, magnesium, steel, and zinc
PAINT RIP 2865 Ambient Paint Stripper
PAINT RIP 2865 is a single package, room temperature paint stripper designed to remove powder coatings and other types of paint.
Single package formula for ease of use
Methylene Chloride-free
Operates at room temperature to conserve energy
Caustic-free
Safe on aluminum, magnesium, zinc, and ferrous metals
CLEAN IP 5855 Premium Aluminum Cleaner
CLEAN IP 5855 is designed for cleaning and brightening of aluminum materials without the issue of etching or attack of the substrate. CLEAN IP 5855 can be used on aluminum cleaning lines or as part of a pretreatment process prior to painting or powder coating.
Inhibited formula minimizes staining and etching of nonferrous metals
Capable of cleaning ferrous metals
Performs well in immersion or in spray applications
CLEAN IP 5734 Concentrated Liquid Alkaline Etchant
Liquid etching-type alkaline cleaner for aluminum extrusions, which can also be used as a caustic descale cleaner for pretreatment washer systems, and other solution recirculating systems. CLEAN IP 5734 retains aluminum, other metals and soils in solution, so that scaly deposits or soil redepositions do not occur.
Does not build up hard water deposit on tank surfaces and heating elements, thus reducing maintenance costs
Liquid formula for ease of use and metering
Can be used in spray or immersion operations
CLEAN IP 5835PF Phosphate-free, Multi-purpose Cleaner
CLEAN IP 5835PF is a phosphate-free, alkaline cleaner designed for use in pretreatment systems, parts washers, and agitators. It is multi-metal safe, including zinc and aluminum substrates. Its special formula allows it to be used in areas where local regulations require a reduction in phosphates.
Phosphate free
Free rinsing, which helps reduce alkaline carryover to subsequent stages
Low foaming
Can be used in spray or immersion applications
M CONDITIONER Phosphate Activator
M CONDITIONER is a powered metal conditioner used to create finer grained and more uniformed phosphate coatings. It is particularly effective in preventing course, irregular coatings that sometimes occur when phosphate is applied after strong alkaline or acid processes. It is also extremely effective in producing higher quality manganese phosphate coatings on steel.
Powdered formula with no fillers
Helps to neutralize and condition steel surfaces which translates into denser more uniform phosphate coating
Easily diluted in water
MASTER BRITE 5001 Aluminum Brightener
MASTER BRITE 5001 is a blend of detergents, solvent, and acids for cleaning and brightening of aluminum surfaces, including castings and extrusions, MASTER BRITE 5001 is used in immersion operations only.
Concentrated formula for optimum performance and economy
Removes light oxides and brightens dull and discolored surfaces
Operates at room temperature, saving on energy cost
PAINT RIP 2830 Alkaline Paint Stripper
PAINT RIP 2830 is a liquid caustic potash-based paint stripper designed for the most severe applications on steel and cast iron.
Uses liquid potash to improve safety over other hot caustic-type paint strippers that rely on dry potash; hence, eliminates chance for exothermic reaction.
Unique blend of additives for improved performance
Effective for the removal of e-coatings and other difficult paints
A more complete cleaner stripping job than straight caustic-based paint strippers
PERK 113 Cleaning Booster
PERK 113 is a concentrated blend of detergents and solvents for cleaning systems.
Splits oil from solution
Used at very low concentrations
Effective in alkaline or acid systems
BLOC N BOND 915 Premium Performance, Concentrated Detergent Iron Phosphate for Multi-metal
BLOC N BOND 915 is a premium performance detergent iron phosphate which is based on ammonium salts and is virtually sodium free. Its blend of unique accelerator additives distinguish this iron phosphate from others.
The BLOC N BOND 915 should be used when optimal salt spray performance is required on aluminum and steel materials.
Extreme salt spray performance
Minimizes residue and water spotting effects which sometimes telegraph through some paints
Can be used in three or five-stage spray or immersion process.
Multi-metal safe
E-CLPS® 1900 High-performance Environmentally-friendly Final Seal
E-CLPS® 1900 is a chromium free liquid chemical used as the final seal for cleaned aluminum, steel, and galvanized metals, providing improved paint adhesion and corrosion resistance. E-CLPS® 1900 is a convenient to use liquid product which may be applied in either spray or immersion processes. E-CLPS® 1900 is considered a nonhazardous material both as a concentrate and as a working bath.
E-CLPS® 1900 is mostly used for aluminum applications that have a small amount of steel or galvanized parts mixed in
Works as a final seal for iron and zinc phosphates
In some processes, E-CLPS® 1900 can be used in place of iron phosphate or other pretreatment materials in order to reduce or elimate phosphates from waste stream
Simple to control
Free of heavy metals, toxic organics and has no V.O.C. content
E-CLPS® 2100 High-performance Environmentally-friendly Final Seal
E-CLPS® 2100 is a chrome free, nonphosphate liquid coating chemical used to produce a clear, nearly colorless, chemical Dried-In-Place (DIP) coating on aluminum and zinc alloys. The coating, when properly applied, has excellent paint bonding properties and affords well under paint-film protection.
Near colorless coating eliminates potential for telegraphing paint defects
Dry-in-place coating eliminates need for rinse stage pretreatment
Premium salt spray performance from a nonchrome, nonphosphate product that is a great choice for aluminum architectural work
Ambient temperature capable, which translates to great energy savings
CLEAN IP 2026PF Phosphate-free Cleaner
CLEAN IP 2026PF is a highly concentrated liquid parts-washing compound for use in spray and immersion washers, including ultrasonics. This product is safe and effective on aluminum alloys and steel parts, as well as cast iron, brass, zinc, titanium, and magnesium. CLEAN IP 2026PF provides good detergency and long life for the removal of coolants, straight oils, corrosion inhibitors, and all types of metalworking fluids. CLEAN IP 2026PF has been found to be highly useful in the diverse and difficult cleaning applications found within engine and transmission remanufacturing operations.
Prevents flash rusting on steel or cast iron parts if not rinsed
In many cases it minimizes or eliminates the need for multiple cleaning products since it is very effective in spray and immersion application. Excellent choice for two- or three-stage washer systems.
Provides long bath life
Environmental approvals are simplified because CLEAN IP 2026PF contains no nitrites, barium, phenols, phosphates, or butyl cellusolve; this formula is NPE free and has no SARA 313 reportable ingredients
Low foaming for use in high-pressure spray washers when used above 120˚F
Low-foam Machine Tool Sump and System Cleaner
Whamex XT™ is a low foam, safe, fast-acting, concentrated formula that will save machine cleaning downtime while removing the oily residues, scums, and insoluble soap deposits that reduce coolant life. Whamex XT is made for cleaning out machine tool sumps and larger systems, coolant supply lines, and coolant recycling equipment. Whamex XT is compatible with most waste treatment (including ultrafiltration) and will not degrade TRIM® metalworking fluids when used as directed.
A very specialized formula that draws on Master Chemical’s knowledge of coolant formulation and many years of hands-on experience in machine cleanouts
Quickly breaks down and lifts off insoluble scum deposits hidden in lines and difficult to reach areas - getting rid of these residues is one of the best ways to extend coolant life in your system
Very hard water tolerant allowing it to be effective in raw water or used coolant
Environmental approvals are simplified because Whamex XT contains no nitrites, phosphates, barium, phenols, or butyl cellusolve; this formula has very low V.O.C. content and no SARA 313 reportable ingredients
When used as directed below, this product is compatible with TRIM® brand synthetic, semisynthetic, and soluble oil coolants, as well as most competitive coolants. Will remove heavy soils from machines without affecting paints, coatings, seals, hoses, or skirting, and it won’t leave a slippery residue
Short-term corrosion inhibitors prevent flash rusting of machine surfaces and ways
TRI-CLPS® ADDITIVE 1 pH Adjuster
TRI-CLPS® ADDITIVE 1 is a pH adjusting fluoric acid compound used in conjunction with the TRI-CLPS® 7200 series products. Complete instructions for use are contained in the TRI-CLPS® 7200 Product Data Bulletin.
CLEAN GP 5327 Heavy-duty, Natural-solvent, Emulsion Cleaner
CLEAN GP 5327 is a blend of d-Limonene (natural-solvent) and detergents for use as a heavy-duty, general-purpose cleaner. CLEAN GP 5327 is safe for cleaning metals, ceramics, and glass surfaces.
Uses natural solvents in place of hazardous petroleum-based solvents
Capable of removing very tenacious soils, such as; asphalt, tar and parrifins.
Used at full strength or diluted with water.
HEAT SEAL 2052 Heat Seal Layer
HEAT SEAL 2052 is an insulating layer that locks the heat in the bath, while also reducing fumes that typically occur during paint stripping operations.
Easy to use
Helps to conserve energy
Reduces evaporation of bath solution
Greatly reduces fumes from the stripping bath
ZIRCA-SIL™ ADDITIVE 1 Acidic pH adjuster
ZIRCA-SIL™ ADDITIVE 1 is an acidic adjustment additive for making minor reductions in operating pH of a working
ZIRCA-SIL™ 18 I bath. This material is used in the event that the pH rises above the recommended (max.) limit, as
suggested on the Data & Information sheet.
CID 5683 Acidic Detergent
CID 5683 is a concentrated phosphoric acid detergent that excels at cleaning a variety of metals. CID 5683 will remove rust from steel and cast iron, and other oxides on stainless steel, aluminum, and some other nonferrous metals.
Concentrated formula
Removes organic and inorganic soils
Used at ambient temperatures to reduce energy costs or can be heated for difficult applications
Spray or immersion capable
Use as part of a system or as a stand-alone process
NUTRA 51 Alkaline pH Adjuster
NUTRA 51 is a moderately alkaline material used for neutralizing acidic processes such as iron phosphate baths. It may also be used for alkaline pH adjustment of acidic solutions prior to disposal.
Concentrated powder formula
Can be used with iron phosphate baths
Can be used to adjust pH for disposal of spent acidic solutions
TRI-CLPS® 7220 Patented Conversion Coating for Aluminum
TRI-CLPS® 7220 is a liquid coating chemical used to produce a complex zirconium, organic, trivalent chromium coating on aluminum, magnesium and zinc alloys. The coating, when properly applied, has excellent paint bonding properties and affords under film protection while maintaining the low surface resistivity demands of the electronics industries. The treatment can be applied as a dried-in-place (DIP) coating or, when used at higher concentrations, be rinsed prior to dry off.
TRI-CLPS® 7220 is a more user-friendly process when compared to harsh hexavalent chromium (Cr+4) conversion coating processes
Near colorless coating does not telegraph through most top coatings
Can be rinsed or used as a dry-in-place pretreatment
Operates at energy-saving low temperatures
Excellent choice for treating aluminum, magnesium, and zinc substrates
RINSE AID 12 Liquid Rinse Aid
RINSE AID 12 is used in final rinse stages to reduce water spotting effects that sometimes cause paint adhesion failure.
CLEAN IP 5940 Multi-metal Immersion Cleaner
CLEAN IP 5940 is a concentrated alkaline cleaner designed for use in immersion washing equipment. Its heavy duty formula produces excellent results in removal of difficult soils such as tenacious lubricants and drawing compounds.
Multi-metal formula
Built to remove the most difficult shop soils
Used in static or agitated immersion tanks
PASS 151 Liquid Deoxidizer for Aluminum
PASS 151 is a liquid chemical used to deoxidize aluminum and its alloys without the formation of objectionable smut. In addition, PASS 151 can also be used for passivation of stainless steel.
CLEAN IP 5842HP Heavy-duty Steel Cleaner for Spray or Immersion
CLEAN IP 5842HP is a liquid, free rinsing alkaline cleaner. It is designed expressly for the cleaning of steel, zinc, and aluminum parts. Its low foam profile makes it suitable for use in mechanical spray washing equipment.
Suitable for high-pressure washers and agitated tanks
Reduces alkaline carryover into subsequent stages
Non-silicated formula eliminates potential for silicate drydown interference
Capable of operating within a wide temperature range
CLEAN IP 5839MT Heavy-duty, Multi-purpose Cleaner for Steel
CLEAN IP 5839MT is a liquid, free rinsing, alkaline cleaner designed expressly for the cleaning of ferrous metals. The formula can also be used on aluminum and zinc at a lower operating temperature.
Low foaming
Free rinsing characteristics minimizes carryover to subsequent stages
Concentrated formula suitable for immersion applications
Wide temperature range for ease of use
CLEAN IP 5818 Low-foaming, Heavy-duty, Multi-purpose Cleaner
CLEAN IP 5818 is a liquid, low-foaming alkaline spray cleaner for multi-metal parts. Its formula exhibits excellent rinsing characteristics, so as not to contaminate subsequent rinse or chemical stages. Great for pre-paint spray pretreatment systems as well as soak and agitated immersion operations.
Wide operating temperature range capable of running as low as 100°F.
Very effective at removing oil, grease and carbonaceous soils in severe application, such as, vehicle remanufacturing operations.
Very low foaming formula for extreme spray pressures, yet suitable for immersion applications.
CLEAN IP 5769 Non-silicated, Near-neutral Cleaner with Short-term Corrosion Protection
CLEAN IP 5769 is a mild alkaline, highly-concentrated liquid parts washing compound/corrosion inhibitor for use in spray washers. This product is safe and effective on aluminum or steel alloy parts, as well as cast iron. CLEAN IP 5769 provides good detergency through its unique organic surfactants package for the removal of coolants, straight oils, corrosion inhibitors, and all types of metalworking fluids.
Non-silicated
Leaves a non paint interfering film for corrosion protection
Splits oil for easy skimming/removal
Uses biodegradable surfactants
E-CLPS® 1980 High-performance Environmentally-friendly Final Seal
E-CLPS® 1980 is a liquid chrome-free, nonphosphated pretreatment chemical used to form a paint bonding and corrosion-resistant surface treatment on zinc, aluminum, magnesium, ferrous, and cuprous alloy surfaces. E-CLPS®
1980 may be applied by spray or immersion and is used as a final seal over iron and zinc phosphates (for higher salt spray performance) or as a stand-alone pretreatment (without phosphate) for general applications.
E-CLPS® 1980 is a nonhazardous material which reduces or eliminates workplace hazards and is free of heavy metals, toxic organics and it has no V.O.C. content.
E-CLPS® 1980 is mostly used for galvanized applications that have a small amount of steel or aluminum parts mixed in
Can be used as a replacement for traditional pretreatments
Operates at ambient temperatures, which translates into large utility cost savings
E-CLPS® 1750 High-performance Environmetally-friendly Final Seal
E-CLPS® 1750 is a chromium-free, liquid chemical used as the final seal for cleaned steel, galvanized, and aluminum; and provides improved paint adhesion and corrosion resistance. E-CLPS® 1750 is a convenient to use liquid product which may be applied in either spray or immersion processes. E-CLPS® 1750 is considered a nonhazardous material both as a concentrate and as a working bath.
E-CLPS® 1750 is mostly used for steel applications that have a small amount of aluminum or galvanized parts mixed in.
In some cases can be used as a non-phosphated pretreatment to replace iron phosphate
Capable of operating at energy-saving low temperatures
E-CLPS® 1700 High-performance Environmentally-friendly Final Seal
E-CLPS® 1700 is a chromium free liquid chemical used as the final seal for cleaned steel , galvanized, and aluminum providing improved paint adhesion and corrosion resistance. E-CLPS 1700 is a convenient to use liquid product which may be applied in either spray or immersion processes. E-CLPS 1700 is considered a non- hazardous material both as a concentrate and as a working bath.
E-CLPS 1750 is mostly used for steel applications that have a small amount of aluminum or galvanized parts mixed in
BLOC N BOND X-CEL Zinc Phosphate Accelerator
BLOC N BOND X-CEL is a liquid accelerator additive used to control the reaction of a zinc phosphate bath, to permit successful coating.
NUTRA 10 Buffered Alkaline pH Adjuster for Rinse Stages
NUTRA 10 is a liquid alkaline solution designed for use in rinse water, whereas the rinse stage follows an acidic process, such as a pickle or deoxidizer.
NUTRA 11 Liquid Alkaline pH Adjuster
NUTRA 11 is a liquid alkaline product designed for neutralizing acidic solutions prior to disposal. It may also be used to adjust the pH of acidic baths.
NUTRA 18 Buffered Alkaline pH Adjuster for Rinse Stages
NUTRA 18 is a liquid alkaline chemical that provides steel with temporary protection against flash rust. This product is especially suitable for use in the neutralization of steel surfaces after acid pickling or phosphating.
Built-in temporary corrosion inhibition
Buffered formula provides good pH consistency
Can be added manually or by metering pump
CLEAN IP 5690 Premium Acidic Detergent
CLEAN IP 5690 is a liquid blend of detergents and inorganic acid, formulated expressly for the cleaning and conditioning of aluminum prior to coating. It is used in spray or immersion applications.
Free rinsing to minimize the cross contamination of subsequent baths
Low foaming for use in spray applications as well as agitated immersion baths
Cleans, brightens, or etches aluminum depending on time and temperature of process
CID 5640 Premium Acid Spray Cleaner
CID 5640 is a premium liquid acidic spray cleaner and metal surface conditioner. It was developed to provide excellent cleaning and slight etching of ferrous surfaces. It can be used as a cleaner to remove soils and at the same time, remove light rust while unpassivating or conditioning a ferrous surface for further treatment. CID 5640 can be used as part of a pretreatment (pre-paint) system for cleaning laser oxides and soils or as a stand-alone process for conditioning ferrous materials.
Unique formula permits this material to be used without the use of a subsequent alkaline cleaner
Exceptional detergency package capable of removing organic soils typically not removed by lesser-built acid cleaner
Blend of organic and inorganic acids
Excellent for removal of laser scale
CID 5604 Acid Spray Cleaner for Removal of Welding and Laser Oxides
CID 5604 is a liquid, free-rinsing acid cleaner formulated for the removal of welding, and laser oxides from steel surfaces, while simultaneously removing oils and other surface contaminants. Its low-foaming characteristics make it suitable for use in mechanical spray washing equipment.
Low foaming
Can be used within a pretreatment line with or without a subsequent alkaline cleaner stage
Blend of inorganic acids for excellent oxides removal
CID 5922 Inhibited Acid Cleaner for De-scaling Equipment
CID 5922 is an inhibited acid cleaner designed to clean and de-scale washer equipment by dissolving ferric phosphate scale and sludge buildup from tank walls, heating elements, and recirculation pipes
Quickly removes hard water buildup from metal surfaces
Inhibited formula reduces attack on equipment components
WELD WIPE is a nonhazardous liquid designed to prevent spattering during welding operations on ferrous metals. WELD WIPE is not an oil based product, but a surfactant based system which actually aids subsequent cleaning operations.
Easily cleaned off using water-based cleaners
Synthetic formula minimizes residue
When properly used saves many hours of sanding prior to finishing operations
ZIRCA-SIL™ 18 High Performance Conversion Coating
Patented, High-performance, Low-temperature, Conversion Coating for the Replacement of Iron and Zinc Phosphates.
Lower or no energy costs! ZIRCA-SIL™ 18 operates at 70°F and usually not higher than about 110°F that can occur from carry-over heat from previous stages.
ZIRCA-SIL™ 18 is phosphate free! With this process there is no concern of phosphates contaminating your effluent.
The ZIRCA-SIL™ 18 process does not produce sludge! Unlike typical iron and zinc phosphate systems, ZIRCA-SIL™ 18 will not generate the heavy sludge or scale that clogs nozzles, adheres to heating tubes and exchangers, and must be cleaned every few months from tanks and be hauled away.
Lower water usage! Because in some cases fewer stages can be used in the process, the amount of overflow water will be less and overall usage of water will be significantly less.
Faster process time! By using the ZIRCA-SIL™ 18 process you can significantly reduce the process time as a result of the reduction in stages required. ZIRCA-SIL™ 18 typically coats much faster than zinc phosphates, without compromising performance.
Easy to control! Unlike zinc phosphate, the ZIRCA-SIL™ 18 process requires fewer and much simpler controls.
ZIRCA-SIL™ 18 is compatible with all paints and metals!
PERK 10 Cleaning Booster for Difficult Soils
PERK 10 is a highly concentrated blend of detergents and solvent designed for removal of difficult soils on multi-metal surfaces. PERK 10 may be added to alkaline and acid cleaning baths to boost their effectiveness
PHOS ADJUST 1 Iron Phosphate pH Adjuster
PHOS ADJUST 1 is an acidic pH adjustment solution for iron and zinc phosphate baths. By adding PHOS ADJUST 1 you lower the pH while also replenishing other important ingredients. PHOS ADJUST 1 may be used whenever a lower pH is desired with a iron or zinc phosphate bath.
Z CONDITIONER 6 Zinc Phosphate Crystal Conditioner for Steel
Z CONDITIONER 6 is a powdered, water-soluble chemical used to condition ferrous metal surfaces where a dense, uniform, and finely crystalline phosphate coating is desired. It is particularly effective in preventing the formation of coarse, irregular coatings, often occurring on surfaces previously cleaned in strong alkaline solutions or pickled in acidic solutions. It is suitable for steel and galvanized steel substrates.
Highly concentrated formula translates to lower consumption
No fillers used, which improves performance over diluted zinc phosphate conditioners
Easily diluted in water
BLOC N BOND 8455 Immersion Zinc Phosphate
BLOC N BOND 8455 is a liquid chemical concentrate that produces a tightly bonded, microcrystalline, corrosion-resisting, paint-bonding, zinc phosphate coating on iron, steel, and zinc. It’s applied in conventional immersion processing equipment.
Improves salt spray over iron phosphate systems
This product is particularly suited for providing a slip resistant coating on nails
Wide operating temperature range for ease of use and potential energy savings
Tramp Oil Terminator™ for Tramp Oil Removal Portable Centrifuge Unit for Removing Emulsified Tramp Oils
The Tramp Oil Terminator™ was
developed by Master Chemical
Corporation (the originators of
coolant recycling) to meet the needs
of the small metalworking plant for a
compact, portable, high-speed centrifuge,
tramp oil separator. The Tramp
Oil Terminator™
will process both
water-miscible coolants and aqueous
cleaners to remove free and emulsified
tramp oils, providing clean and
reusable coolants and cleaners.
Removing tramp oils (hydraulic oils,
way lubes or any undesirable oil) from
coolants and cleaners removes a food
source for bacteria, reduces undesirable
residues, and reduces smoke and
oil mist in the shop atmosphere.
Benefits:
Extended life of coolants and cleaners
Improved machining
Longer tool life
Features:
Compact and portable for machine tool sumps and parts washers
Simple operation
High-speed, disc-bowl centrifuge
Stainless-steel hood and bowl
Built-in clean fluid centripetal discharge pump
Easy dismantling of bowl for cleaning
Quick disconnects on feed and discharge
Strainer and 50 micron cleanable pre-filter
Air pump and floating skimmer for feed
Automatic shut off when tramp oil collection tank is full
TRIM® VX Extreme Lubricity Emulsion
TRIM® VX is a soluble oil (chemical emulsion) coolant designed to do the heaviest duty machining operations. VX is often used as a replacement for straight cutting and grinding oils. It contains very high levels of EP additives including stable chlorine and sulfur. Additional friction modifiers, including sulfurized fats and particle size modification technology, are used to reduce the mechanical friction seen in many heavy-duty machining and grinding operations.
Even with all these EP additives and friction modifiers, VX will not stain “white and yellow” metals
Cools better than straight oil to allow higher metal removal rates without heat damage
Contains a proven and highly effective extreme pressure (EP) additive to control built-up edge and prevent wheel loading and packing
Leaves a soft fluid film to prevent sticky ways, chucks, tool holders, and fixtures
Coolant residue is easily removed with water, working solution or aqueous cleaners
Easy recycling or disposal with conventional techniques and equipment
TRIM® MIST Synthetic Misting Fluid
TRIM® MIST is a surface active synthetic coolant concentrate for spray mist operations. It is a clear and virtually odorless fluid that controls the overspray that is common with standard cutting and grinding fluids. It works well in cutting/grinding operations or where spray mists are used on boring mills and high-speed face milling.
Provides rapid and effective cooling
Keeps grinding wheels clean and free of loading
Has superior anti-weld action to control built-up edge and chip welding
Compatible with all ferrous and most nonferrous materials
Compatible with most nonmetallic materials
Has very low odor and is pleasant to work with
Contains no oil to leave slippery films on the work piece, the machine, or in the surrounding area
Has a very low initial odor level which usually disappears after using for one to two days
Will keep your machines clean while leaving a soft fluid film that protects the bare metal parts of your machine tools
Has exceptional sump life and very good tramp oil rejection
TRIM® REGULAR Synthetic
TRIM® REGULAR is a chemical surface active or synthetic coolant concentrate designed for general machining and grinding of ferrous materials. It is particularly well suited for machining cast iron, but is an exceptional grinding and high velocity turning and milling fluid. REGULAR contains no sulfur, chlorine, or phosphorus, and meets the requirements of even the most restrictive chemical specifications.
Provides rapid and effective cooling
Keeps grinding wheels clean and free of loading
Has significant levels of specialized wetting agents for boundary lubrications even at very high SFPM
Has superior anti-weld action to control built-up edge and chip welding
Compatible with ferrous and nonferrous metals as well as most nonmetallic materials
Is exceptionally clean and oil free to promote a clean, safe work environment
Will keep your machines clean while leaving a soft, fluid film that protects the bare metal parts of your machine tools
TRIM® TAP HEAVY High-lubricity Tapping Fluid
TRIM® TAP HEAVY is a 100% synthetic and vegetable-based lubricant possessing strong friction-reducing properties. It is designed as a tough-operation product for use with metals of low machinability. It is recommended for use at full strength for brush-on applications required in reaming, tapping, and threading
Promotes excellent finish
Assists in parts size control
Delivers exceptionally long tool life
Contains no mineral oils
Reduces rubbing of the tool flank
Formulated to be water washable to facilitate removal of residue from machine parts
Compatible with most TRIM® cutting and grinding fluids when applied for added lubricity on extremely tough jobs
Recommended especially for use on taps ½ inch diameter and larger
TRIM® TAP LIGHT Tapping Fluid
TRIM® TAP LIGHT is a synthetic/vegetable/mineral oil blend possessing strong friction-reducing properties. It is designed for use with metals of low machinability and is specifically recommended at full strength for flooding applications involving broaching, sawing, milling, tapping, threading, gear cutting and shaving, gundrilling, and reaming.
Promotes excellent finish
Assists in parts size control
Delivers exceptionally long tool life
Reduces rubbing of the tool flank
Formulated to be water washable to facilitate removal of residue from machine parts
Compatible with most TRIM® cutting and grinding fluids when applied for added lubricity on extremely tough jobs
TRIM® TAP NC Nonchlorinated Tapping Fluid
TRIM® TAP NC is a blend of synthetic and vegetable-based lubricants and additives possessing strong friction reducing properties. It is designed for use with metals of low machinability and is specifically recommended at full strength for flooding applications involving broaching, sawing, milling, tapping, threading, gear cutting and shaving, gundrilling, and reaming.
No chlorine, sulfur, or phenols
Promotes excellent finish
Assists in parts size control
Delivers exceptionally long tool life
Reduces rubbing of the tool flank
Formulated to be water washable to facilitate removal of residue from machine parts
Compatible with most TRIM® cutting and grinding fluids when applied for added lubricity on extremely tough jobs
Recommended especially for use on taps up to one inch diameter
TRIM® OH200 Superfinish and Honing Oil
TRIM® OH200 is a medium-duty honing and super finishing straight oil for alloy steels. OH200 can also be used for tapping and reaming of cast iron and aluminum alloys.
Good lubricity
Will not stain copper alloys
High flash point
Contains no kerosene
Copper Corrosion Test: Inactive at 212°F, 100°C, 1 Hr.
NOCOR® S2 Water-soluble Corrosion Inhibitor
NOCOR® S2 is a synthetic, water soluble, ferrous corrosion inhibitor for short-term storage or shipment. Effective at concentrations from 3%–10% in water, it provides a very thin, water soluble protective film.
The transparent film left by NOCOR S2 is easily removed and will not interfere with additional machining, gauging, or assembly steps
Barium-free and contains very low levels of volatile organic compounds as applied
RPO 12 Long-term Corrosion Inhibitor
RPO 12 is a long-term, indoor rust preventative with a soft waxy film. RPO 12 is compatible with all metals and can be applied by dip, spray, or brush-on methods. The film thickness will be approximately eight microns.
Nonstaining
Humidity Cabinet Test: No rust @ 1400 hours (ASTM D1748)
Salt Spray Test: No rust @ 168 hr. (ASTM B117)
RPO 2L Corrosion-inhibiting Oil
RPO 2L is a nonstaining, water-displacing lubricant and rust preventative. RPO 2L is designed to provide moderate lubrication and indoor rust protection. It is easily removed with alkaline cleaners. RPO 2L meets the requirements of Mil Spec VVL 500.
Excellent lubricity
Rust protection film remains fluid
High flash point
Easily removed with detergent cleaner
Nonstaining
Oxidation resistant
Humidity Cabinet Test: 350 hours – no rust (ASTM D1748)
Salt Spray Test: very slight @ 4 hours (ASTM B117)
TRIM® VHP® E814 is a low- to no-foam, chlorine-free, long-life, soluble oil. This versatile emulsion performs well in most machining and grinding applications but excels in high-pressure environments where many fluids fail. VHP E814 allows you to realize the maximum productivity benefits from your high velocity through-the-tool coolant delivery systems. The stable and predictable performance of VHP E814 makes it the first choice for high quality, consistent parts manufacturing.
Stable, low-foam formula extends useful life without need for tank side defoamer additions
Nonchlorinated, extreme-pressure (EP) additives control built-up edge
Delivers excellent material removal rates and finishes on applications as difficult as gun drilling
Proven performer in difficult creepfeed grinding operations
Easily recycled or disposed of without special handling or equipment
Contains no DEA, chlorine, nitrites, or phenolic compounds
Forms stable emulsion in hard water environments
Dual-Ratio, Dual-Product Dispenser for TRIM® CLEAN Products
The Skrambler2™ is a rugged, industrial grade, dual-ratio mixer made for dispensing TRIM® CLEAN products.
Advantages:
Dual 3.5 gpm air gap eductor proportioners can dispense one or two products at different ratios
Heavy-duty, stainless steel cabinet protects the nozzles and connections
The patented air gap eductors meet the ANSI A112.1.2 Standard for back-flow prevention
All components of the Skrambler2 are highly chemical resistant and compatible with the full line of TRIM®
CLEAN maintenance cleaner products
The Skrambler2 is easy to install and use
An assortment of insert tips provide for mix ratios from 22% down to .5%
TRIM® HD Heavy-duty Synthetic
TRIM® HD is a synthetic (chemical surface active) coolant concentrate used for general machining and grinding of ferrous materials. It utilizes a heavy-duty, chlorinated EP additive package for improved performance on stainless steel, super alloy, and most soft aluminum.
Provides rapid and effective cooling and reduces machining forces through the use of EP additives and boundary lubricants
Has superior anti-weld action to control built-up edge and chip welding
Compatible with all ferrous and most nonferrous materials
Broad range of applications by using different concentrations for different applications
Fully compatible with most nonmetallic materials
A superior product for low-speed, high-pressure operations such as production band sawing and drilling
Will keep your machines clean while leaving a soft, fluid film that protects the bare metal parts of your machine tools
Contains no oil
TRIM® CLEAR (Minimum Special Order Only) Corrosion-inhibiting Synthetic
Note: Please try these suggested standard alternatives: TRIM®C115 or TRIM®9106
TRIM® CLEAR is a synthetic cutting and grinding fluid concentrate. It works best where high heat removal and low working concentrations are critical. CLEAR is particularly suited for surface grinding and similar operations requiring maximum heat transfer. It is often used effectively in double disc grinders, belt grinding, and abrasive cutoff operations on ferrous materials.
CLEAR contains no sulfur, phosphorus, or chlorine
Will not form ammonia or other gases when grinding or machining cast iron
Settles chips and swarf rapidly and lends itself to very high flow rates in positive media filtration
Low mist and odor
Very low foam even at very high pressures and flow rates
Coolant residue is easily cleaned up with either water or working solution
Very low carryoff for extremely low fluid operating costs
Rejects tramp oil for easy skimming and recycling
Easy recycling or disposal with conventional techniques and equipment
TRIM® C320 High-lubricity Synthetic
TRIM® C320 is a high lubricity, low foam, synthetic coolant that approaches the “down-the-hole” machining performance of premium soluble oils. This product is exceptionally good on aluminum. Even with its very high performance, C320 meets or exceeds most stringent environmental standards.
Excellent extreme pressure (EP) lubricity to do many drilling, tapping, reaming, and form-grinding operations without any chlorine or sulfur-based EP additives
A very versatile product which works well in mixed metal situations including aluminum, steel alloy, cast iron, and copper alloy
Provides good corrosion inhibition on all common ferrous and nonferrous alloys
Keeps grinding wheels clean and sharp for higher “G ratios”, better surface integrity, and faster stock removal
Contains no DEA, nitrides, phenolic compounds, “formaldehyde releasers”, or chlorine
Operators like C320’s very low odor, low foam, low mist, and light yellow working solution
Keeps your machines clean while leaving a soft fluid film that protects the bare metal parts
Machines are easily washed off with coolant working solution to minimize the buildup of residues and chips
Exceptional sump life, great resistance to fungus and bacteria, and good tramp oil rejection
C320 is a super product for aluminum wheel machining
TRIM® EP High-lubricity Semisynthetic
TRIM® EP is a low oil, high-performance semichemical or semisynthetic product. While EP contains limited amounts of petroleum oil, it is a fully loaded semi using synthetic fats for wetting and lubricity, chlorine, and sulfur EP additives for BUE control. While EP is most often used in heavy-duty production band sawing and drilling operations, it has found extensive use in the production grinding of hardened steel and stainless steel parts.
Has the mechanical lubricity necessary to provide protection to blade handling systems on high performance band sawing machines as well as the cooling and antiweld additives to optimize blade life
A proven mixture of EP additives and wetting agents to optimize high-pressure operations including drilling and cylindrical form grinding on a variety of metals
Delivers superior tool life in spade and injector drilling operations
Has sufficient mechanical lubricity and wetting to protect the guides and rests in high volume centerless grinding
Offers particularly good performance when used in support of BZN grinding wheels in production grinding operations
Will keep machines very clean while leaving a fluid oily residue for ease of cleaning and reduced machine maintenance costs
TRIM® SC125 Low-oil Semisynthetic
TRIM® SC125 is a low-oil, semisynthetic coolant concentrate. It is effective in general-duty machining and grinding of most materials. It is an exceptionally clean fluid and provides superior cooling, lubricity, and corrosion inhibition for grinding cast iron and mild steels. This product does particularly well in machining cast iron and in centerless or cylindrical grinding applications.
Compatible with a very wide range of materials including ferrous, nonferrous, and nonmetallic material
Will run for long periods of time without adds while providing superior sump life and corrosion inhibition
Prevents chip “clinkering” and “hot” chip hoppers when machining cast iron
Contains no chlorine, sulfur, or phosphorus based EP (extreme pressure) additives
Contains no nitrites, phenols, or formaldehyde-releasing compounds
Has very low carryoff for low, long-term operating costs
Easily recycled to reduce coolant purchase and disposal costs
TRIM® SC210 Nonchlorinated Semisynthetic
TRIM® SC210 is a semisynthetic, general-purpose cutting and grinding fluid concentrate for the multi-material, multi-operations shop. SC210 has the wetting and cooling characteristics of a premium heavy-duty synthetic for superior turning, milling, and “plain” grinding results. It also has sufficient oil for most “down-the-hole operations” on machining centers. This product complies with most stringent health, safety, and environmental mandates.
Good performance characteristics on both steel and cast iron
Sufficient lubricity for drilling, tapping, and reaming in most common ferrous and nonferrous materials
Compatible with a very wide range of materials including cast iron, steels, copper, and aluminum alloys as well as plastics and composites
Low odor and mist
Low-to-moderate foam with normal “flood” coolant application
Effective in most grinding, sawing, drilling, and CNC turning and milling operations
Provides good corrosion inhibition on all ferrous and nonferrous metals
Easily recycled or disposed of using conventional techniques and equipment
No chlorine or sulfur “EP” additives
TRIM® SC230 Oil-rejecting Semisynthetic
TRIM® SC230 is a low oil, semisynthetic fluid which meets the needs of the modern and demanding job shops. SC230 makes use of the latest in synthetic coolant formulations and a specially synthesized oil to produce a versatile product ready to meet the demands of the 21st century. This combination of a proprietary chemical formulation and new synthetic oil technology results in a semisynthetic product that will not foam, rejects tramp oil, has great sump life, and is kind to both machines and operators. This product will perform well in centerless and cylindrical form grinding as well as on high-speed, single point turning, and down-the-hole work on vertical and horizontal machining centers.
Compatible with a very wide range of materials including cast iron, steels, and copper alloys as well as plastics and composites
Has the lubricity to do form grinding, drilling, tapping, and reaming operations without the use of chlorine or sulfur-based EP additives
Will not foam, even at very high pressures and flow rates
Is a water-clear fluid to allow easy viewing of parts during grinding and machining
Has good flushing action so that chips and fines are readily flushed into the machine’s chip removal system
Very low carryoff to reduce the need for makeup coolant for low, long term operating costs
Easily recycled to reduce coolant purchase and disposal costs
TRIM® SC230 nd Oil-rejecting Semisynthetic - No Dye
Same as TRIM® SC230 but without dye.
TRIM® 229 Corrosion-inhibiting Synthetic
TRIM® 229 is a synthetic coolant that delivers maximum chemical corrosion inhibition on ferrous materials with no residual film at the lowest possible cost. TRIM® 229 is often used in surface grinding where maximum cooling and minimum foam are desirable. TRIM® 229 is also used in other situations including: water tables on plasma torches, leak detection dip tanks, abrasive cut-off machines, and water-jet cutting systems.
Highly concentrated for very, low-cost working solutions
Keeps grinding wheels clean and the work piece cool
Rapidly settles fines
Operators like TRIM® 229’s nonfoaming, low mist, and low odor working solutions
Very low residue for easy cleaning
Provides good corrosion inhibition on all common ferrous materials
Rejects tramp oil for easy skimming and cleaning
Easy recycling or disposal with conventional techniques and equipment
TRIM® 9106 Synthetic
TRIM® 9106 is a clear, virtually odorless, synthetic coolant with excellent heat dissipating and corrosion inhibiting qualities. This product is recommended for grinding operations on cast iron, aluminum, and steels. TRIM® 9106 will not form ammonia when grinding cast iron and allows graphite to float and prevents swarf from clinkering when grinding cast iron. TRIM® 9106 contains no sulfur, phosphorus, chlorine, or other halogens.
Very operator, machine, and environmentally friendly
Moderate pH
Contains no biocides, no oil, and no halogens
Will not form ammonia or other gases when grinding or machining cast iron
Inhibits chip packing and clinkering
Operators like 9106’s very low odor, low foam, low mist, and clear working solution
Compatible with brass, aluminum, and lead serrations on magnetic grinding chucks
Machines are easily washed off with coolant working solution to minimize the buildup of residues and chips
Very low carryoff for extremely low fluid operating costs
Easy recycling or disposal with conventional techniques and equipment
TRIM® C115 Synthetic
TRIM® C115 is a high-performance, synthetic fluid for working cast iron and mild steels. State-of-the-art chemical technology provides excellent cooling and chip settling, good tramp oil rejection, and machine cleanliness while leaving a protective film on the machine tool.
Compatible with a very wide range of materials including cast iron, steels, plastics, and composites
Does an excellent job in most glass, ceramic, and composite grinding applications
Excellent corrosion inhibition on most common ferrous and nonferrous alloys
Extremely low carryoff keeps operating costs down
Low foam and mist
Very low initial odor level which usually disappears after one to two days
Keeps your machines clean while leaving a soft, fluid film that protects bare metal parts
Exceptional sump life and very good tramp oil rejection
TRIM® C210 Synthetic
TRIM® C210 is a chemical surface active or synthetic coolant concentrate designed to meet or exceed the chemical approval requirement in most medical, nuclear, and aerospace operations. C210 provides a combination of cooling and lubrication properties to facilitate the cost-effective production of high-volume, high- value parts in the most stringent chemical environments.
C210 is compatible with a very wide range of materials including: steels, aluminum, and copper alloys, as well as most plastics and composites
Has the EP lubricity to do form grinding, drilling, tapping, and reaming operations without the need for chlorine or sulfur based EP additives
Has extremely low-carryoff for very low total operation costs
Has very low foam and mist
Has a very low, initial odor level which usually disappears after use for one-to-two days
Will keep your machines clean while leaving a soft, fluid residue that protects the bare metal parts of your machine tools
Has exceptional sump life and very good tramp oil rejection
TRIM® C270 High-performance Synthetic
TRIM® C270 is a state-of-the-art synthetic coolant. C270 provides excellent cooling and chip settling, good tramp oil rejection and machine cleanliness, and meets the need of the modern job shop for a single premium synthetic coolant for virtually all machining operations.
C270 is compatible with a very wide range of materials including: cast iron, steels and copper alloys, as well as plastics and composites
Provides excellent corrosion inhibition on all common ferrous and nonferrous alloys
Does a great job in form grinding, drilling, tapping, and reaming operations without chlorine or sulfur based EP additives
Extremely low carryoff for very low total operation costs
Very low foam and mist
Keeps your machines clean while leaving a soft, fluid film that protects the bare metal parts. This residual film is easily resoluble in coolant working solution to facilitate easy machine cleaning and minimize the buildup of sticky residues that can hold machine-destroying chips
Exceptional sump life and very good tramp oil rejection
A very low initial odor level which usually disappears after one to two days
TRIM® C275 Synthetic
TRIM® C275 is a synthetic coolant that excels where the primary operations are high-speed turning and milling on ferrous metals. New nonchlorinated technology insures maximum performance and compliance with the most demanding environmental standards, high levels of cooling, and control of chip welding and built-up edge. C275 has the mechanical lubricity previously found only in high-oil semisynthetics. This increased mechanical lubricity facilitates tapping and reaming operations in some materials. C275 provides excellent cooling and chip settling, good tramp oil rejection, and machine cleanliness while leaving a fluid, resoluble protective film.
Compatible with a very wide range of materials including cast iron, steels, copper alloys, plastics, and composites
Provides excellent corrosion inhibition on all common ferrous and nonferrous alloys
Excellent extreme pressure (EP) lubricity to do many form grinding, drilling, tapping, and reaming operations without the need for chlorine or sulfur-based EP additives
Extremely low carryoff for very low total operation costs
Very low foam and mist
Very low initial odor level which usually disappears after one-to-two days
Keeps your machines clean while leaving a soft fluid film that protects the bare metal parts of your machine tools. This film is easily washed off with coolant working solution for easy machine cleaning
Minimizes the buildup of sticky residues that can hold machine-destroying chips
Exceptional sump life and very good tramp oil rejection
CLEAN 2023 “Big Al” Washing Fluid for Aluminum and Multi-Metal Parts
CLEAN 2023 “Big Al” is a highly-concentrated liquid, parts-washing compound/corrosion inhibitor for use in spray washers. This product is safe and effective on aluminum alloy and steel alloy parts, as well as cast iron. CLEAN 2023 “Big Al” provides good detergency and long life for the removal of coolants, straight oils, corrosion inhibitors, and all types of metalworking fluids.
Inhibits darkening or smutting of aluminum alloys even at elevated temperatures
Excellent choice for two- or three-stage spray washers and can be used for washing steel, stainless, cast iron, titanium, and aluminum alloys
Provides long bath life
Environmental approvals are simplified because CLEAN 2023 “Big Al” contains no nitrites, barium, phenols, or butyl cellosolve; this formula has very low V.O.C. content and no SARA 313 reportable ingredients
Low foaming for use in high-pressure spray washers above 120°F
Typically provides up to one week in-process corrosion inhibition on ferrous parts if not rinsed
CLEAN 2029 “One Step” Parts Washing Fluid with Corrosion Inhibitor
CLEAN 2029 “One Step” is a highly concentrated cleaner/corrosion inhibitor designed for spray washers and immersion tanks. This product will remove heavy soils and provide two-to-four weeks of indoor corrosion inhibition on steel and cast iron parts.
Formulated without silicates or other high pH additives, CLEAN 2029 “One Step” is compatible with ultrafiltration systems and bioremediation
An excellent choice for cabinet-style spray washers and can be used for washing steel, stainless, cast iron, titanium, and many aluminum alloys
Hard water tolerant, it provides long bath life
Environmental approvals are simplified because CLEAN 2029 “One Step” contains no nitrites, barium, phenols, or butyl cellusolve; this formula has very low VOC content and no SARA 313 reportable ingredients
Low foaming for use in high-pressure spray washers with temperatures above 125°F (52°C)
TRIM® TC 203 pH Adjuster/Emulsion Stabilizer
TRIM® TC 203 is a copper amine additive developed to increase emulsion stability by raising pH.
TRIM® TC 204 Blue Dye
TRIM® TC 204 is a water-soluble blue dye. The product is used tank side to replenish depleted dye in water-soluble products or to color undyed products.
TRIM® TC 227 Metalworking Fluid Additive
TRIM® TC 227 is a mixture of lubricity additives. It is designed to increase the hydrodynamic lubrication of water-miscible cutting and grinding fluids. It is particularly effective in increasing tool life and reducing the forces generated in drilling, tapping, and reaming operations in soft, gummy materials. TC 227 has also been effective as an add to chemical coolants used for roll-form tapping in wrought and extruded aluminum alloys.
TC 227 is intended for use in water-miscible cutting and grinding fluids.
TC 227 may not be effective in “cationic fluids”.
The typical add for this type of product is between 0.5% and 5.0% (5,000 to 50,000 PPM). However, it is best to establish the actual add rate by experimentation in your operations.
While most of the experimental work with this product has been done in machining, there are indications that it may be very effective in some form-grinding operations.
TC 227 may cause increased foam.
TC 227 will be depleted with normal coolant carry-off, so periodic additions of it with the normal coolant makeup will be necessary to ensure consistent performance.
TRIM® TC 220 pH Adjuster
TRIM® TC 220 is a triazine compound that is very effective in maintaining pH and building reserve alkalinity in metalworking fluid working solutions. Controlling pH within the design range of the product and maintaining an appropriate level of reserve alkalinity are key elements in extending sump life, controlling both liquid and vapor phase corrosion, and controlling the particle size and emulsion stability of soluble oils.
TRIM® TC 233 Lubricity Additive
TRIM® TC 233 is a dual-purpose additive which is used in synthetic (e.g., TRIM® C270, C275, etc.) and some semisynthetic (e.g., TRIM® SC230, SC235, etc.) coolants. It can increase lubricity for operations such as drilling or tapping. At fluid temperatures above 95ºF (35ºC), it will act as an anti-foam.
In synthetic and semisynthetic coolants, add rates of 1%-3% may be effective in reducing friction in operations such as drilling or tapping.
If fluid temperature is above 95ºF (35ºC), TC 233 will act as an anti-foam. The add rate for use as an anti-foam is 0.1%-0.5%.
Typical running time between additions of TC 233 is two to four weeks.
TRIM® TC 231 Cleanliness Additive
TRIM® TC 231 will prevent or reduce the formation of carbon (graphite) smut and hard-water soaps often found when machining some cast irons with synthetic coolants. TC 231 is a unique blend of wetting agents and surfactants that help keep the machine, tools, and work piece clean for a safer, more pleasant work environment.
TC 231 is intended for use in TRIM® synthetic cutting and grinding fluids.
TC 231 is typically added at rates between 0.01% - 0.1% (100 - 1,000 PPM). Actual add rates are best established through on-site testing.
TC 231 may increase the tendency of the working solution to foam.
TC 231 will be depleted with normal coolant carryoff so periodic additions with the normal coolant make-up will be necessary to insure consistent performance.
TC 231 may increase refractive index reading.
TRIM® TC 234 Recycling Additive
TRIM® TC 234 is a mixture of chemicals to replace the materials that may be preferentially depleted in some (cationic) synthetic and semisynthetic products. Some of these products have such low carryoff that normal make-up will not replace all of the materials which are depleted over long periods of use. When TC 234 is used as part of a comprehensive recycling or coolant management program, it will replace and/or enhance both the ferrous and nonferrous corrosion inhibition systems of coolant working solutions.
TRIM® TC 239 Paintable Antifoam/Defoamer
TRIM® TC 239 is a paintable, platable additive used to control foam in metalworking fluids and parts washing systems.
• The maximum add rate is one gallon per thousand gallons of sump volume. You may find that using less than this will be effective in your system.
• For best results, premix TC 239 with working solution until it is water-thin. This mixture should then be added just up-stream from the foam.
Spraying premixed TC 239 directly onto the foam will knock it down quickly.
Using too much TC 239 can cause increased foam and/or form a residue on the machine, parts, or tools.
Shake or stir well before adding. If you make a dilution with working solution, shake or stir that mixture also before adding.
Do not freeze or store above 115ºF.
TRIM® OD 250 Straight Oil
TRIM® OD 250 is a low-odor, light-colored oil designed for operations where low viscosity and high lubricity are required. In addition to general machining, OD 250 is particularly effective in deep-hole drilling and creepfeed grinding where its ability to flow into the cutting zone and “wet” the surfaces increases tool life and reduces heat. OD 250 is also an excellent choice for carbide, quartz, and ceramic grinding operations.
Well-balanced, extreme-pressure additive package for a wide variety of applications
Light color
Low odor
Viscosity and lubricity balanced for creepfeed grinding, deep-hole drilling, and fine surface grinding
TRIM® OM 300 Straight Oil
TRIM® OM 300 is a high-performance straight cutting oil designed with active extreme-pressure additives to reduce the formation of built-up edge in cutting hard-to-machine materials including 300 series stainless. Moderate viscosity and high flash point makes OM 300 a very effective lubricant for difficult creepfeed grinding operations.
Controls built-up edge
Longer tool life
Better finish
Machines difficult ferrous and stainless steel alloys
TRIM® OM 100 Nonchlorinated Cutting Oil
TRIM® OM 100 is a straight cutting oil designed for general machining of all metals including aluminum, copper, brass, and cast iron. OM 100 provides excellent lubricity without staining nonferrous metals.
Excellent lubricity for efficient metal removal
Residues are very easily removed with TRIM® CLEAN aqueous cleaners such as TRIM® CLEAN 2029 “One Step”
Will not stain
No active sulfur or chlorine
TRIM® TC 155 Nonferrous Corrosion Inhibitor
TRIM® TC 155 is a nonferrous corrosion inhibitor for use in water soluble and straight oil systems. It is particularly effective in preventing staining and white rust on die cast alloys containing copper.
TRIM® TC 175 Chlorinated Lubricity Additive
TRIM® TC 175 is a chlorinated EP (extreme pressure) lubrication/emulsifier additive package. It may be added to water-soluble coolant systems to replace or increase the presence of the chlorine EP additives in the system.
New, easier to mix formulation!
New, chlorine EP additives stay in systems longer!
This product should be premixed and then added directly to the working solution.
Depending on the situation, add rates of between 1%-5% (10,000 ppm–50,000 ppm) are common.
TC 175 may be used “neat” as a water-washable tapping compound for aluminum.
TC 175 will provide both EP anti-weld lubrication and dynamic lubrication to improve machining
performance.
The addition of TC 175 may result in increased foam and may cause clear products to become somewhat
cloudy.
TRIM® TC 177 Odor Mask
TRIM® TC 177 is a water-soluble “vanilla” odor mask. This product may be used to reduce some of the odors associated with water-soluble coolant systems.
CLEAN B1 Booster for High-performance Spray Cleaning
CLEAN B1 is a highly concentrated blend of surfactants (surface-active agents) designed to add cleaning power to high-pressure spray washers without causing excessive foaming. The product may be added to a wide range of Master STAGES™ alkaline cleaners to boost cleaning power.
CLEAN B1 contains no borates, phosphates, nitrites, or amines
CLEAN B1 is low foaming when used above 115°F
This product is an excellent choice where both ferrous and/or copper alloy parts are being processed
CLEAN B1 will not stain aluminum parts
CLEAN B1 is odorless
Highly caustic cleaners often produce “soaps” as a part of their cleaning action; CLEAN B1 is very effective at reducing foam resulting from the formation of these soaps
Cleaner bath life can often be extended by using small doses of CLEAN B1; this product is particularly effective in removing oily soils, but will not affect the “split” of oils in
CLEAN 2430.
TRIM® OM 287 Versatile Cutting Oil
TRIM® OM 287 is a straight cutting oil designed for general machining of all metals. OM 287 has a balanced, extreme-pressure package for excellent finishes and tool life on a variety of metals.
Excellent lubricity for efficient metal removal
Light color and low odor for good operator acceptance
Will not stain; runs clear
High-quality raw materials resist oxidation
Lower viscosity allows better cooling
Safe for use on nonferrous as well as ferrous metals
CLEAN F2™ Non-butyl Floor and Multi-purpose Cleaner
CLEAN F2™ is a super concentrate that does an outstanding job in floor cleaning and other multi-purpose uses. In addition to its primary job in automatic floor scrubbers, it is often used for general-purpose cleaning, mop bucket cleaning, and parts washing in room temperature wash tanks. The mild pH of this product means it is compatible with most waste treatment (including ultrafiltration) and it will not degrade TRIM® metalworking fluids with which it may come into incidental contact.
With a mild pH and low conductivity, CLEAN F2 will not cause splitting of TRIM® coolants
Formulated without silicates or other high pH additives, CLEAN F2 is compatible with ultrafiltration systems and bioremediation
CLEAN F2 has been proven nonirritating to skin at 20% concentration
An excellent choice for packaging in spray bottles up to 20%
Can be used for general cleaning tasks and to remove soils from parts and tools
Operators like CLEAN F2’s mild, pleasant citrus scent
Environmental approvals are simplified because CLEAN F2 contains no nitrites, barium, phenols, or butyl cellusolve; this formula has very low V.O.C. content and no SARA 313 reportable ingredients
An effective “mop bucket” cleaner in addition to use in floor scrubber machines
Will remove heavy soils from floors without lifting off floor paints, coatings, or leaving a slippery residue; suitable for concrete, painted, tile, or linoleum floors
CLEAN DF1 Antifoam for Master STAGES™ Cleaners
CLEAN DF1 is a paintable, non-dimethyl polysiloxane antifoaming agent designed to eliminate excessive foaming in Master STAGES™ products. This product does not require premixing.
Does not require premixing
Compatible with most Master STAGES cleaners and most water-based metalworking fluids
Odorless and does not cause staining
Contains no phenols, borates, phosphates, nitrites, or amines
RINSE 100 Washing Compound Concentrate
RINSE 100 is a washing compound concentrate that does a great job of removing metalworking fluids and light oily films. This product will not stain ferrous or nonferrous materials and leaves an extremely thin film corrosion inhibitor, which does not interfere with gauging of parts. RINSE 100 is compatible with the TRIM® family of cutting and grinding fluid concentrates.
Compatible with all aluminum, magnesium, copper alloys, steel and cast iron
An effective machine cleaner and also a great product for general cleaning of loose tools and parts
An excellent product for use in ultrasonic cleaner systems, as well as immersion washers
Provides up to one week or more of in-process corrosion inhibition on ferrous parts
High-powered, Non-butyl Floor Cleaner Super Concentrate
Skramex™ is a super concentrated, high-powered cleaner designed for factory floor cleaning and heavy maintenance cleaning, particularly in metalworking or rebuild shops and mills. This product is highly caustic and capable of emulsifying even the most difficult floor soils such as those used in machining, drawing, stamping, foundries, and mills. Skramex is specially formulated without “butyl” to eliminate government reporting requirements.
Economical because it is super concentrated, Skramex will clean most soils at concentrations of 0.5% or less when used in a power floor scrubber
Skramex is formulated specially to remove oils, drawing compounds, carbon residue, and other heavy soils, while not harming concrete (this can be a problem with cheap floor cleaners)
Not just a floor cleaner, Skramex works in both, power floor scrubbers and mop buckets and can be used for very heavy-duty maintenance cleaning jobs; also effective and economical when used as a cold-soak cleaner for ferrous parts
Your floor scrubber or mop bucket will go further and last longer because Skramex has super high concentrations of surfactants, solvents, and alkaline builders to make it last a long time (this saves you time and reduces waste because you can spend more time cleaning and have less dirty water to dispose of)
Environmental approvals are simplified because Skramex contains no nitrites, phosphates, barium, phenols, or butyl cellusolve; this formula has very low V.O.C. content and no SARA 313 reportable ingredients
Grime Fighter, Super Strength Industrial Cleaner
Task2™ is a grime fighting, industrial strength, non-butyl, water-based cleaning agent that does an outstanding job in the industrial, commercial, or office environment. Task2 out-cleans all the green, crystal, purple, “mean”, “complex”, and “simple” butyl-based products you may have tried in the past.
Use full strength or dilute up to 100:1
Contains no “butyl”, caustic, silicates, phosphates, nitrites, phenols, or borates and also has very low V.O.C. content
Environmentally friendly, and certified as “Readily Biodegradable” by OECD Method 301D (EPA Guideline OPPTS 835.3110)
Safe on all metals and most surfaces at room temperature, even at full strength
Has very low conductivity, and pH and will not harm TRIM metalworking fluids
Machine Tool Sump and System Cleaner
Whamex™ is a safe, fast-acting concentrated formula that will save machine cleaning downtime while removing the oily residues, scums, and insoluble soap deposits that reduce coolant life. Whamex is made for cleaning out machine tool sumps and larger systems, coolant supply lines, and coolant recycling equipment. Whamex is compatible with most waste treatment (including ultrafiltration) and will not degrade TRIM® metalworking fluids when used as directed.
A very specialized formula that draws on Master Chemical’s knowledge of coolant formulation and many years of hands-on experience in machine cleanouts
Quickly breaks down and lifts off insoluble scum deposits hidden in lines and difficult to reach areas - getting rid of these residues is one of the best ways to extend coolant life in your system
Very hard water tolerant allowing it to be effective in raw water or used coolant
Environmental approvals are simplified because Whamex contains no nitrites, phosphates, barium, phenols, or butyl cellusolve; this formula has very low V.O.C. content and no SARA 313 reportable ingredients
When used as directed below, this product is compatible with TRIM® brand synthetic, semisynthetic, and soluble oil coolants, as well as most competitive coolants. Will remove heavy soils from machines without affecting paints, coatings, seals, hoses, or skirting, and it won’t leave a slippery residue
Short-term corrosion inhibitors prevent flash rusting of machine surfaces and ways
TRIM® OSFA Lubricity Additive for Straight Cutting Oils
TRIM® OSFA is an additive package used to replace or increase the level of fats and sulfur in cutting and grinding oils. Typically it is added to improve sliding friction and improve mechanical lubricity, though it may help to control BUE in some situations.
TRIM® TC 143 Phenolic Stablizer
TRIM® TC 143 is a mixture of emulsifiers and an emulsion stabilizer which, when added to chemical emulsion type products, will help enhance emulsion stability.
TRIM® TC 184B Nonsilicone Antifoam
TRIM® TC 184B is a nonsilicone antifoam or defoamer. It is used as a tank-side add to control foam in water-miscible coolants, washing compounds, floor soaps, etc.
TRIM® OM 303 Nonchlorinated Cutting and Lubricating Oil
TRIM® OM 303 is a highly-formulated, semisynthetic straight oil designed for use in conventional and Swiss-style screw machines, high-speed turning centers, and high-performance, multi-station machines, such as Hydromats. OM 303 is safe for use on aluminum alloy and steel alloy parts, as well as cast iron, copper, brass, and bronze. This product is excellent for high-pressure applications such as thread rolling and thread-form tapping. OM 303 has proven itself in difficult operations on stainless and bearing steels. OM 303 provides lubrication properties similar to ISO 32 general-purpose lube oils.
Very light colored and clean running
Low-foaming and low-misting for use in aggressive operations
Oxidation inhibited for longer life, and an excellent choice where both ferrous and aluminum or copper alloy parts are being machined aggressively
Far easier to wash off parts than many oils of similar or even lower performance
Has replaced dark, heavy-active sulfur/chlorine straight oils in several large operations while providing superior results in tool life
An outstanding product in thread rolling, thread-form tapping, and in Swiss screw machines with solid bushings
Contains no active sulfur, therefore, does not stain parts
SUMP SIDE COALESCER™ Simple to operate, lower-cost coalescer for smaller shops removes tramp oil even with large sumps
FEATURES
15-gallon polypropylene settling tank with lid and clamp
includes GFI adapter
easily modified for sumps just 3” deep
Options
double-diaphragm models available for deep sump applications
larger electric pump unit for mounting higher on or further from the sump
Scrounger® Jr Oil Skimmer for automatic removal of tramp oil from tank
SPECIFICATIONS AND UTILITIES
Process rate: 1 to 2 GPM (4 to 8 LPM),
Dimension of tank: 18” w x 23” h (457mm x 584mm)
Electric: 110 volt, single phase, 60Hz
XYBEX® System 1000
Master
Chemical's XYBEX® System 1000 is a complete, full capability single product
coolant recycling system for the medium-sized metalworking plant operation
with machine tools fitted with their own coolant sumps.
Application:
For plants operating with one coolant and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).
Features:
Small foot print - features over/under tank design
300 gallon (1140 liters) dirty coolant tank
450 gallon (1700 liters) clean coolant tank
UNIMIX™automatic coolant proportioning pump for coolant makeup and concentration control
High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
SCROUNGER®oil belt skimmer for removal of free floating, nonemulsified tramp oil
Automatic operation
XYBEX® System 1200
XYBEX® System 1200 is a "dual product" recycling system for plants which must operate using two different coolants, such as one for cutting and one for grinding.
Application:
For plants operating with two different coolants and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).
Features:
Two 200 (760 liter) gallon dirty coolant holding tanks
Two 350 (1325 liter) gallon clean coolant holding tanks
Two UNIMIX™
auto proportioning pumps for coolant make up and concentration control
Two SCROUNGER®oil belt skimmers for removal of free floating, nonemulsified tramp oil
High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
Manual or automatic product switching controls
Automatic operation
XYBEX® Custom Systems
XYBEX®Custom Systems, a spin-off of the 1000 system, is a complete, full capacity single product coolant recycling system. The system usually shares the same operation and layout as the 1000. However, tank capacities and the centrifuge are altered to meet customer's needs.
Application:
For plants operating with one coolant, the Custom Systems capacities can be enlarged to meet sump capacities of the larger metalworking plants.
Features:
Custom sized dirty tank
Custom sized clean tank
UNIMIX™ automatic coolant proportioning pump for coolant makeup and concentration control
High-speed disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
SCROUNGER®oil belt skimmer for removal of free floating, nonemulsified tramp oil
Automatic operation
XYBEX® System 2001
Master Chemical's XYBEX® System 2001 is a complete, full capability single product coolant recycling system for the medium-to-large-sized metalworking plant operating with machine tools fitted with their own coolant sumps.
Application:
The XYBEX® System 2001 will provide makeup coolant and will recycle a sufficient quantity of fluid daily to support a total of up to 15,000 U.S. gallons (56,700 liters) of coolant or more in the machines.
Features:
300 gallon (1140 liters) dirty coolant holding tank
450 gallon (1700 liters) clean coolant holding tank
UNIMIX™ automatic coolant proportioning pump
High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
Pre-filter for solids removal prior to centrifugation
Self-priming pump for dirty coolant feed to the prefilter and centrifuge
Automatic operation
Yellow Bellied Sump Sucker
The Yellow Bellied Sump Sucker will clean virtually any machine tool sump quickly
and thoroughly. During the process of cleaning the machine, the sump cleaner
also:
Removes the coolant,
sludge and chips from the sump
Filters the sludge
and chips from the coolant
Returns the filtered
coolant to the sump, or transports the
coolant to waste treatment for disposal or to a Master Chemical XYBEX®
Recycling System
The Yellow Bellied Sump Sucker is fast! In a typical example, a cylindrical
grinder sump with 120 U.S. gallons (454 liters) of coolant and 700 pounds
(318 kilograms) of sludge was completely cleaned, the coolant filtered,
and returned to the sump in ten minutes.
Features:
Capacities from 65 U.S. gallons (246 liters) to 1,000 U.S. gallons (3780 liters)
Single or twin compartment configuration
Push around, tow around, or truck mounted units available
Air, 110V single phase, 3-phase electric, or LP gas power sources
Complete with hoses and cleaning tools
Yellow Bellied Sump Sucker™ Tow
Single compartment - up to 1000 U.S. gallons (3780 liters)
Twin compartment - up to 500/500 U.S. gallons (1890/1890) liters
Features heavy-duty, four caster design (two swivel and two fixed) with low center of gravity for stability. Tow hitch is included
Master Mix™ Venturi Mixer for Concentration Control
The Master Mix™ is a compact, easy-to-use, simple-to-operate venturi mixer for the mixing of coolant concentrates with water. A needle valve allows for infinite adjustments across the mixture range.
Features:
2%-10% mixing ratio
All metal construction
2" NPT sliding bung adapter for various height drums
Inlet shut-off valve, discharge hose assembly
Lockable adjusting dial with reference scale
Available in 3 US gpm (11.3 lm), 10 US gpm (37.8 lm), and 25 US gpm (94.5 lm)
Operation:
Water, jetting through the unit, creates a vacuum and siphons the concentrate from the drum. The adjusting dial allows the operator to find the exact mixture needed.
Yellow Bellied Sump Sucker™ Push
Single compartment - up to 275 U.S. gallons (1000 liters)
Twin compartment - up to 100/100 U.S. gallons (380/380 liters)
Custom sizes available
Features center-mounted, high impact, ball bearing wheels for good maneuverability and low rolling resistance
Yellow Bellied Sump Sucker™ Truck
A YBSS can be assembled on an LP or electric industrial truck for added mobility within a plant atmosphere
Single compartment - up to 400 U.S. gallons (1500 liters)
Twin compartment - up to 200/200 U.S. gallons (750/750 liters)
Drum Top Sump Cleaner
The Drum Top Sump Cleaner is a vacuum unit that converts an existing open-top drum into a powerful machine tool sump cleaner. The drum top is an economical alternative to a dedicated sump cleaner.
Features:
Heavy-duty drum cover to fit on standard 55 U.S. gallon (205 liter) open top drums
Air venturi vacuum generator
Positive sealing mechanical float for drum overfill protection
2" (50mm) dia. x 10' (3m) L suction hose
2" (50mm) dia. x 36" (1m) L round cleaning tool
MCC Reversible LIQUI-VAC™ For Sump Cleaning
Removing spent coolants, waste
fluids, or oils from machine sumps,
reservoirs, or storage tanks is usually
just plain bothersome. Inexpensive
vacuums will not do a satisfactory
job, are quite loud, and are not built
for the industrial environment.
Now, the MCC Reversible LIQUI-VAC™
provides the solution to your sump
cleaning problems. It is small enough
to fit in your hand, yet it sucks up
tramp oils, used oils, and waste
coolants fast and simple. This unit
will also discharge fluids out of the
drum into a separate container if
desired with just the turn of a knob.
Features:
operates on shop air
attaches to small bung on a standard drum
has one moving part
requires no maintenance
has whisper quiet exhaust
The MCC Reversible LIQUI-VAC™
comes in a kit that includes everything
you need to start using it the
very first day. The standard kit
includes:
venturi unit
1+" x 10' (38mm. X 3 m L) suction hose
drum standpipe adapter
quick disconnect fittings
air control valve
safety shut-off valve
aluminum wand
UNIMIX™ Positive Displacement Proportioners
The UNIMIX™ is a water-driven, positive displacement proportioner, which dispenses coolant on demand at the desired concentration. Special units are availible for alkaline parts washing fluids.
Benefits:
Concentration control
Reduces concentrate waste
Easy to install
Reliable and consistent
Nonelectrical
Adjustable
Water Flow Rate:
5.0 US gpm (19 lpm) noted average flow rate
Mixture Range:
8 oz. E.M. 1% to 4%
16 oz. S.S. 1% to 8%
32 oz. X.L. 2% to 15%
Special UNIMIX™ for Cleaners:
UNIMIX™ EMC 1% to 6% (up to 12pH)
UNIMIX™ pH 1% to 6% (up to 14pH)
Reverse Osmosis Systems For Pure Water
Reverse Osmosis is a process that removes up to 98% of dissolved minerals and virtually 100% of colloidal and suspended matter. Reverse Osmosis produces high quality water at low cost compared to other purification processes.
Benefits:
Low cost production of pure water
High rejection
of dissolved minerals, bacteria, particles, organics, and silica
Efficient
Economical
Expandable
No need for
regenerant chemicals (acid and caustic) in your plant
Features:
Multi-stage centrifugal pump
Cartridge pre-filtration
Low pressure switch
3-11 pH range, 33-100°F
Options:
Expandable to 10,000 gallons/day
Complete turnkey Reverse Osmosis water by the gallon systems also available for those desiring a pay-as-you-go basis
Effectively Remove Oil from Coolants and Washing Solutions
Tramp oil is a major source of problems associated with water miscible cutting and grinding fluids.
Tramp oil contributes to the growth and formation of:
coolant-destroying bacteria
undesirable residues on machine tools and workpieces
smoke and oil mist in shop atmospheres
These problems result in:
shortened coolant life
poor material removal rates
poor surface finish and size control
decreased tool and wheel life
Numerous devices (“floating ropes,” wheels, and belts) have been developed over the years to remove “free floating“ tramp oil from the surface of coolant. While they have all worked to one degree or another, they generally have been either “troublesome,“ high maintenance, relatively ineffective, or able to operate only on limited liquid level fluctuations. To overcome the shortcomings of existing tramp oil skimming devices, Master Chemical has introduced the SCROUNGER® Oil Skimmer.
As a “belt-type” skimmer, these units are effective in removing floating oil from widely fluctuating liquid levels of coolants or parts washing solutions. The SCROUNGER® features a revolutionary new oleophilic belt and a totally new concept of stripping the separated oil from the belt. The SCROUNGER® Jr. uses the same “oil loving“ belt, but uses a more compact scraper blade to strip the separated oil from the belt.
FEATURES
115 volt, single phase, 50/60 Hz
heavy-duty, impedence-protected, fan-cooled drive motor with hardened shaft and needle bearings (220 volt,
single phase, 50 Hz also available)
open, accessible oil-collecting tray with a convenient drain connector
“oil loving“ oleophilic belt (purchased separately)
heavy-duty steel construction, with industrial-grade enamel paint
BENEFITS
fast, simple belt changing
low maintenance
lower hang roller that will not fall off in the machine sump even in turbulent conditions
OPTIONS
dewatering tray
portable kit
special length belts available on special order
special belt materials available for high temperature or pH applications on special order
SCROUNGER® BELTS
all belts 3” [76mm] wide
two foot hang: total length 70” [1780mm]
three foot hang: total length 94” [2390mm]
four foot hang: total length 118” [3000mm]
six foot hang: total length 166” [4220mm]
MASTER COALSCER II™ The ultimate coalescing unit for use with large sumps and/or a large number of machine tools
FEATURES
cast iron self-priming pump
double-diaphragm air pump with pre-pump strainer
264 square feet of removable oleophylic media for maximum oil removal
includes casters for mobility
push handle and hose/bucket hangers
includes tank drain valve for cleaning
adjustable oil removal weir pipe
lid on tank
Options
larger and/or stainless steel tanks
110 volt, 50 Hz or 220 volt, 50 Hz operation
special units for parts washers
SPECIFICATIONS AND UTILITIES
Process Rate: 1 to 3 GPM (4 to 12 LPM)
Dimension: 41” l x 19” w x 43” h (1041 mm x 483 mm x 1092 mm)
Electric: 110 volt, single phase, 60 HZ
Air: 30 psi/min., 100 psi max
XYBEX® System 750
The XYBEX® System 750 is a full-featured recycling system, which includes a high-speed centrifuge to allow complete recycling of any stable metalworking
coolant.
Application:
For plants operating with one coolant and total coolant sump capacities
not exceeding 2500 U.S. gallons (9,300 liters).
Features:
Small foot print - features over/under tank design
120 gallon (455 liter) dirty tank
160 gallon (600 liter) clean tank
High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less the 0.5% emulsified tramp oil and 2-5 microns of particulate matter
UNIMIX™ positive displacement coolant proportioning pump for coolant make up and concentration control
SCROUNGER® oil belt skimmer
Automatic operation
XYBEX® System 600
The XYBEX® System 600 is a feature-packed, modular and yet low-cost coolant recycling system. For tramp oil removal, it features an efficient, easy-to-clean coalescer or optional high-speed centrifuge.
Application:
For plants operating with one coolant and total coolant sump capacity not exceeding 2500 US gallons (9,300 liters).
Features:
Small foot print
120 gallon (455 liter) dirty coolant tank
160 gallon (600 liter) clean coolant tank
2 gpm (7.5 lpm) Master Coalescer for tramp oil removal
UNIMIX™ positive displacement proportioning pump for coolant makeup and concentration control
Automatic operation
TRIM® MicroSol® 606 bd Long-life Microemulsion - Blue Dye
Same as MicroSol® 606 with added blue dye.
TRIM® MicroSol® 606 bd is a microemulsion semisynthetic coolant made specifically for machining aluminum, steel and alloy steel. It provides excellent cooling and mechanical lubricity, along with the machine friendly characteristics you expect from a premium TRIM® coolant.
MicroSol 606 is a very versatile product that does an outstanding job in milling, drilling and tapping cast or wrought aluminum, vertical or horizontal machining center work on alloy steel, surface and centerless grinding, and in general purpose job shop operations
MicroSol 606 contains very effective extreme-pressure additives to control built-up edge
It is compatible with all ferrous and nonferrous materials
This product has a very fine emulsion, which helps to get the fluid to the point of cut
MicroSol 606 rejects tramp oil to help extend sump life and increase recycling options
A soft fluid film prevents sticky ways, chucks, tool holders, and fixtures
Coolant residue is easily removed with water, working solution, or TRIM® CLEAN aqueous cleaners
Easily recycled or disposed of with conventional techniques and equipment
MicroSol 606 is a very stable product with long sump life and minimal carryoff
TRIM® VHP® E210 Very High-pressure, Chlorine-free Emulsion
TRIM® VHP® E210 is a specialized, heavy-duty chemical-emulsion, soluble-oil, coolant concentrate. This product is a proven performer in heavy-duty machining, grinding and some stamping operations. It will even run in very high-pressure situations with little-to-no foam.
Is compatible with a very wide range of material including steels, stainless steels, and aluminum alloys
Low-to-no foam even in very high-pressure operations such as creepfeed grinding, Ejector® drilling, and gundrilling or gunreaming
Has sufficient boundary lubrication to do roll-form threading in many materials
Has very good anti-weld properties without the use of either chlorinated or sulfurized EP additives
Will keep machines very clean while leaving a soft, fluid film for ease of cleaning and reduced machine maintenance costs
Requires no special disposal or recycling techniques
TRIM® VHP® E320 Very High-pressure, High-lubricity Emulsion
TRIM® VHP® E320 is a specialized heavy-duty chemical emulsion (or soluble oil) coolant concentrate. This product is a proven performer in heavy-duty machining, grinding, and some stamping operations. It is particularly effective in creepfeed grinding of steel and super alloys with either conventional or CBN wheels. It will run in very high-pressure situations with little to no foam.
Compatible with a very wide range of materials, but is particularly effective on high-strength steel and super alloys
Low-to-no foam even in very high-pressure operations like creepfeed grinding, Ejector® drilling, and gundrilling or gunreaming
Superior cleaning and EP lubrication characteristics to assist in fast, deep cuts with plated CBN wheels in high-production steel grinding and slotting operations
Very good anti-weld properties without the use of chlorinated EP additives
Keeps machines very clean while leaving a soft fluid film for ease of cleaning and reduced machine maintenance costs
Requires no special disposal or recycling techniques
Very good anti-weld properties without the use of chlorinated EP additives
Keeps machines very clean while leaving a soft fluid film for ease of cleaning and reduced machine maintenance costs
Requires no special disposal or recycling techniques
TRIM® VHP® E200PW Very High-pressure, Pratt & Whitney Approved Emulsion
TRIM® VHP® E200PW is a chemical emulsion (soluble oil) coolant that specializes in heavy-duty machining and creepfeed grinding of aircraft alloys. Pratt & Whitney has approved this product for use on all materials. This approval applies to both Pratt & Whitney facilities and authorized subcontractors. The Pratt & Whitney approval number is PMC 9390.
Pratt & Whitney approval for use in all grinding and machining operations on all metals (PMC 9390)
Contains a proven and highly effective, nonchlorinated extreme-pressure additive to control built-up edge and wheel loading
No foam at very high pressures and volumes
Very high levels of boundary lubrication for superior tapping, reaming, and form grinding results
Leaves a soft fluid film to prevent sticky ways, chucks, tool holders, and fixtures
Machines are easily washed off with coolant working solution to minimize the buildup of residues and chips
Easy recycling or disposal with conventional techniques and equipment
TRIM® CE/CE2 nd Multi-metal Emulsion
TRIM® CE/CE2 nd soluble oil coolant concentrate is a well-proven, general-purpose, multi-metal coolant for machining ferrous and nonferrous materials. It has the lubricity and “guts” necessary to do heavy-duty machining center work and still provide the wetting and cooling necessary for high-speed turning and grinding operations.
Contains a proven highly effective extreme pressure (EP) additive to control built-up edge (B.U.E.)
Uses a nonphenolic emulsion stabilizer system and does not test positive on the 2 AAP test
Has a very wide application range for use on such diverse operations as production surface and centerless grinding, heavy-duty broaching, gear hobbing, and replacing straight oil on some types of screw machines
Leaves a soft, nongumming residue to prevent sticky ways, chucks, tool holders, and fixtures
Coolant residue is easily removed with water, coolant working solution, or aqueous cleaners
Easy recycling or disposal with conventional techniques and equipment
TRIM SOL® ndsf General-purpose Emulsion - No Dye, Siloxane Free
Same as TRIM SOL® but without dye and siloxane-free.
TRIM SOL® LC sf General-purose Emulsion-Nonchlorinated, Siloxane Free
TRIM SOL® LC is a siloxane-free chemical emulsion or soluble oil coolant concentrate designed for light and moderate machining and grinding. This product is designed for a wide variety of metal removal operations on most ferrous metals and many nonferrous metals, such as brass, copper, and aluminum. This product is particularly effective in situations where reactive alloying agents like lead (Pb) are present.
For wide range job applications from tough assignments such as gear hobbing and broaching to lighter duties like turning, TRIM SOL® LC has proven equally effective
Does not contain any chlorinated EP additives
Easily adaptable to nonferrous and ferrous metals
Stability - TRIM SOL® LC forms an extremely tight emulsion of fine particle size and can be run for extended periods without pumpouts
Housekeeping is easy with TRIM SOL® LC's built-in cleaning action - metal chips and dirt will not build up; therefore, machines stay clean
Fluid residue prohibits sticky ways and slides which is a very important consideration in the operation of automatic and numerically controlled machines
Coolant residue is easily removed with water, working solution or aqueous cleaners
Easy recycling or disposal with conventional techniques and equipment
TRIM SOL® sf General-purpose Emulsion - Siloxane Free
The industry standard when it comes to general purpose soluble oil coolants. TRIM SOL® has the broadest applications spectrum of any coolant in the marketplace today. Its performance has been proven over time in grinding, gear hobbing, turning, drilling, milling, and replacing oils on some screw machines. TRIM SOL®
will do it all.
Siloxane free
Has sufficient EP additives and mechanical lubricity to do most machining that can be done with a water soluble
Easy on both operators and machines because of low operating pH and an oily fluid residue
Superior sump life
Easily recycled or disposed
Contains no nitrites
TRIM® E190 Chlorine-free Emulsion
TRIM® E190 is a chemical emulsion (soluble oil) cutting and grinding fluid that is an all-around proven performer in machining most ferrous and nonferrous materials, including aluminum, zinc, die cast, and most aerospace alloys.
Environmentally and machine friendly - contains no chlorine or sulfur EP additives, phenols, nitrites, or triazine compounds
Extremely tight emulsion for superior wetting and low carryoff
Provides superior results in a wide range of operations from general grinding to production hobbing
Superior lubricity for high torque, low SFPM jobs like drilling and tapping in soft, gummy materials
Easily removed from parts for easy cleanup before painting and plating operations
Machines are easily washed off with coolant working solution to minimize the buildup of residues and chips
Will meet most nuclear and aerospace requirements as well as Mil Std 767
TRIM® E206 Long-life Emulsion
TRIM® E206 is a soluble oil (emulsion) coolant that performs extremely well in a wide range of machining operations on ferrous and nonferrous materials. It has the lubricity and “guts” necessary to do heavy-duty machining center work and still provide the wetting and cooling necessary to do high-speed turning and grinding operations.
A very versatile product which works in a wide range of operations such as heavy-duty broaching, gear hobbing, production, surface and centerless grinding, and replacing straight oil on some types of screw machines
Contains highly effective extreme-pressure additives to control built-up edge
Compatible with all ferrous and nonferrous materials
Extremely stable and fine emulsion to reduce carryoff and to facilitate getting the fluid to the point of cut
Rejects tramp oil to help extend sump life and increase recycling options
Leaves a soft fluid film to prevent sticky ways, chucks, tool holders, and fixtures
Coolant residue is easily removed with water, working solution, or aqueous cleaners
Easy recycling or disposal with conventional techniques and equipment
SkidRid™ is a highly concentrated cleaner built for multiple uses including floor cleaning and general degreasing. In addition to automatic floor scrubbers, it does a great job in general purpose cleaning, mop bucket cleaning, and parts washing in room temperature wash tanks. SkidRid is completely free of 2-butoxyethanol (Butyl) and is not reportable under SARA section 313.
Specially formulated to lift off stubborn tire marks - pre-application from a spray bottle followed by power floor scrubbing can often deal with the most difficult areas
Contains no 2-butoxyethanol (Butyl), an ingredient of increasing concern often found in products of this type
All of the ingredients used in SkidRid are biodegradable
Economical to use because it is very highly concentrated - a little bit goes a long way
Can be used for general cleaning tasks and to remove soils from parts and tools
Hard water tolerant, SkidRid has a mild, pleasant scent
Environmental approvals are simplified because SkidRid contains no nitrites, phosphates, barium, phenols, or butyl cellosolve; this formula has very low VOC content and is not SARA 313 reportable
Effective in immersion style washers and ultrasonic baths can be used at room temperature up to 120°F (49°C)
An effective “mop bucket” cleaner in addition to being useful in floor scrubber machines
Removes heavy soils from floors without lifting off floor paints, coatings, or leaving a slippery residue; thereby suitable for concrete, painted tile, or linoleum floors
TRIM® E206 nd Long-life Emulsion — No Dye
TRIM® E206 nd is a soluble oil (emulsion) coolant that performs extremely well in a wide range of machining operations on ferrous and nonferrous materials. It has the lubricity and “guts” necessary to do heavy-duty machining center work and still provide the wetting and cooling necessary to do high-speed turning and grinding operations.
A very versatile product which works in a wide range of operations such as heavy-duty broaching, gear hobbing, production, surface and centerless grinding, and replacing straight oil on some types of screw machines
Contains highly effective extreme-pressure additives to control built-up edge
Compatible with all ferrous and nonferrous materials
Extremely stable and fine emulsion to reduce carryoff and to facilitate getting the fluid to the point of cut
Rejects tramp oil to help extend sump life and increase recycling options
Leaves a soft fluid film to prevent sticky ways, chucks, tool holders, and fixtures
Coolant residue is easily removed with water, working solution, or aqueous cleaners
Easy recycling or disposal with conventional techniques and equipment
TRIM® SC410 Chlorine-free Semisynthetic Coolant
TRIM® SC410 is a chlorine-free, semisynthetic coolant using vegetable-derived and ester lubricants. It is very clean running in moderate-duty machining and grinding of both ferrous and nonferrous materials. In addition to its broad range of machining qualities, it has been specially optimized for machining “gray iron” castings and for surface and cylindrical grinding of ferrous materials.
Based on our exclusive ester lubricant technology, contains no mineral (petroleum) oil
Low foaming in most operations
Compatible with a very wide range of materials including ferrous, nonferrous, and nonmetallic material
Will provide superior sump life and corrosion inhibition for long periods of time without adds
Prevents chip “clinkering” and “hot” chip hoppers when machining cast iron
Will keep the machine and work environment clean even when machining or grinding gray iron
Contains no chlorine or sulfur-based additives
Contains no nitrites, sulfonates, Alkylphenol Ethoxylates, or phenols and is not SARA 313 reportable
Very low carryoff and long sump life, delivering low operating costs
Hard water tolerant up to 30 grains
TRIM® C270 bd High-performance Synthetic - Blue Dye
Same as TRIM® C270 but with a blue dye.
TRIM® C270 bd is a state-of-the-art synthetic coolant. C270 bd provides excellent cooling and chip settling, good
tramp oil rejection and machine cleanliness and meets the need of the modern job shop for a single premium
synthetic coolant for virtually all machining operations.
C270 bd is compatible with a very wide range of materials including: cast iron, steels and copper alloys as well as plastics and composites
Provides excellent corrosion inhibition on all common ferrous and nonferrous alloys
Does a great job in form grinding, drilling, tapping and reaming operations without chlorine or sulfur based EP additives
Extremely low carryoff for very low total operation costs
Very low foam and mist
Keeps your machines clean while leaving a soft, fluid film that protects the bare metal parts. This residual film is easily resoluble in coolant working solution to facilitate easy machine cleaning and minimize the buildup of sticky residues that can hold machine-destroying chips
Exceptional sump life and very good tramp oil rejection
A very low initial odor level which usually disappears after 1-2 days
TRIM SOL® General-purpose Emulsion
TRIM SOL® is a soluble oil (emulsion) coolant concentrate which is the world standard general-purpose multi-metal coolant for general machining of ferrous and nonferrous materials. It has the lubricity and “guts” necessary to do heavy-duty machining center work and still provide the wetting and cooling necessary for high-speed turning and grinding operations.
Proven to be highly effective in controlling built-up edge (BUE)
Has a very wide application range and is often used in such diverse operations as production surface and centerless grinding, heavy-duty broaching, gear hobbing, and replacing straight oil on some types of screw machines
Leaves a fluid, nongumming film to prevent sticky ways, chucks, tool holders, and fixtures
Coolant residue is easily removed with either water, working solution, or aqueous cleaners
Easy recycling or disposal with conventional techniques and equipment
TRIM SOL® nd General-purpose Emulsion - No Dye
Same as TRIM SOL® but without the dye.
TRIM® TC 211 pH Adjuster/Emulsion Stabilizer
TRIM® TC 211 is an amine based pH adjuster for use in central systems and batch recycling systems to replenish depleted alkalinity in metalworking fluid working solutions.
TRIM® VHP® E812 Very High-pressure Chlorine-free Emulsion
TRIM® VHP® E812 is a low to no foam, chlorine-free emulsion. It is ideally suited for those operations that utilize high-pressure, high-volume coolant. VHP® E812 is a fluid that will allow you to get maximum benefits from high velocity through-the-tool coolant delivery systems on VMCs and HMCs and will assist in achieving the maximum productivity from creepfeed grinders as well. While VHP® E812 is very stable and is both operator and environmentally “friendly”, its greatest strength comes from its ability to help you get the job done. It is compatible with all metals and many nonmetallic materials as well. Even with a product as “gutsy” as VHP® E812 it will run for extended periods of time without adds and will do so in a very clean manner. VHP® E812 has a Pratt Whitney approval (PMC 9393).
A very versatile product that works well in a wide range of operations such as production, creepfeed grinding and milling, turning, drilling, and tapping
Proven performer in difficult creepfeed grinding operations
Extremely fine soluble oil emulsion reduces carryoff for low total operating cost
Fast wetting to get the fluid to the point of cut and fully coat the work piece and chips for superior corrosion prevention
Very low foam, without the use of conventional defoamers
Easily recycled or disposed of without special handling or equipment
Contains no DEA, chlorine, nitrites, triazine, or phenolic compounds
TRIM® C276 Clean-running Synthetic
TRIM® C276 is a synthetic coolant that meets the needs of the most modern and demanding manufacturers. C276 makes use of the latest synthetic coolant formulation and specially synthesized oil to produce a versatile product that is clean running, has great sump life, and is kind to both machines and operators. This product will perform well in centerless and cylindrical form grinding as well as on high-speed, single-point turning, and down-the-hole work on vertical and horizontal machining centers.
Compatible with a very wide range of materials including cast iron, steels, copper alloys, plastics, and composites
Very low foam and mist
Provides excellent corrosion inhibition on all common ferrous and nonferrous alloys
Keeps your machines clean while leaving a soft fluid film that protects the bare metal parts of your machine tools - this film is easily washed off with coolant working solution for easy machine cleaning
Excellent extreme pressure (EP) lubricity to do many form grinding, drilling, tapping, and reaming operations without the need for chlorine or sulfur-based EP additives
Extremely low carryoff for very low total operation costs
Exceptional sump life and very good tramp oil rejection
Very low initial odor level which usually disappears after one-to-two days
Minimizes the buildup of sticky residues
TRIM® SC536 Low-oil Semisynthetic
TRIM® SC536 is a low oil, semisynthetic coolant that delivers significant performance improvements over previous generations of metalworking fluids. SC536 is a proprietary formula of specially synthesized oil and synthetic technologies blended to deliver unbeatable performance in a variety of machining and grinding operations. This innovative blend keeps machines clean and provides the longest sump life available.
Compatible with a very wide range of materials including cast iron, steels, copper alloys, plastics, and composites
Very low foam and mist
Provides excellent corrosion inhibition on all common ferrous and nonferrous alloys
Keeps your machines clean while leaving a soft fluid film that protects the bare metal parts of your machine tools - this film is easily washed off with coolant working solution for easy machine cleaning
Excellent extreme pressure (EP) lubricity to do many form grinding, drilling, tapping, and reaming operations without the need for chlorine or sulfur-based EP additives
Extremely low carryoff for very low total operating costs
Exceptional sump life and very good tramp oil rejection
Very low initial odor level which usually disappears after on-to-two days
TRIM® MicroSol® 585 is a high lubricity, semisynthetic, microemulsion coolant. It provides excellent cooling and mechanical lubricity, along with the machine friendly characteristics you expect from a premium TRIM® coolant. While it is particularly well suited for machining and grinding gray iron, it does very well in mixed metal situations. MicroSol® 585 has proven to be an exceptional machining fluid for titanium alloys. MicroSol® 585 has a Pratt & Whitney approval number (PMC 9362).
Compatible with a very wide range of material including cast iron, steels, copper, titanium, and aluminum alloys, and many plastics and composites
Optimized combination of cooling and lubricity for titanium machining applications
Provides superior corrosion inhibition on cast iron and eliminates “hot chip” and clinkering problems
Excellent alternative to chlorinated soluble oils on high silica aluminum alloys
Contains no nitrites, triazines, phenols, chlorinated, or sulfurized EP additives
Provides superior corrosion inhibition on all ferrous and nonferrous metals
Keeps machines very clean while leaving a soft fluid film for ease of cleaning and reduced maintenance
Has exceptional sump life without the use of biocides or fungicides
Requires no special disposal or recycling techniques
TRIM® C270CG High-performance Synthetic
TRIM® C270CG is a state-of-the-art synthetic coolant. C270CG provides excellent cooling and chip settling, good tramp oil rejection and machine cleanliness and meets the need of the modern job shop for a single premium synthetic coolant for virtually all machining operations.
C270CG is compatible with a very wide range of materials including: cast iron, steels, and copper alloys, as well as plastics and composites
Provides excellent corrosion inhibition on all common ferrous and nonferrous alloys
Does a great job in form grinding, drilling, tapping, and reaming operations without chlorine or sulfur-based EP additives
Extremely low carryoff for very low total operation costs
Very low foam and mist
Keeps your machines clean while leaving a soft, fluid film that protects the bare metal parts. This residual film is easily resoluble in coolant working solution to facilitate easy machine cleaning and minimize the buildup of sticky residues that can hold machine-destroying chips
Exceptional sump life and very good tramp oil rejection
A very low initial odor which usually disappears after one to two days
TRIM® C270CG bd High-performance Synthetic - Blue Dye
TRIM® C270CG bd is a state-of-the-art synthetic coolant. C270CG bd provides excellent cooling and chip settling, good tramp oil rejection and machine cleanliness, and meets the needs of the modern job shop for a single, premium synthetic coolant for virtually all machining operations.
C270CG bd is compatible with a very wide range of materials including cast iron, steels, and copper alloys, as well as plastics and composites
Provides excellent corrosion inhibition on all common ferrous and nonferrous alloys
Does a great job in form grinding, drilling, tapping, and reaming operations without chlorine or sulfur-based EP additives
Extremely low carryoff for very low total operation costs
Very low foam and mist
Keeps your machines clean while leaving a soft, fluid film that protects the bare metal parts. This residual film is easily resoluble in coolant working solution to facilitate easy machine cleaning and minimize the buildup of sticky residues that can hold machine-destroying chips
Exceptional sump life and very good tramp oil rejection
A very low initial odor which usually disappears after one to two days
TRIM® SC230CG Oil-rejecting Semisynthetic
TRIM® SC230CG is a low oil, semisynthetic fluid which meets the needs of the modern and demanding job shops. SC230CG makes use of the latest in synthetic coolant formulations and a specially synthesized oil to produce a versatile product ready to meet the demands of the 21st century. This combination of a proprietary chemical formulation and new synthetic oil technology results in a semisynthetic product that will not foam, rejects tramp oil, has great sump life, and is kind to both machines and operators. This product will perform well in centerless and cylindrical form grinding as well as on high-speed, single-point turning, and down-the-hole work on vertical and horizontal machining centers
Compatible with a very wide range of materials including cast iron, steels, and copper alloy, as well as plastics and composites
Has the lubricity to do form grinding, drilling, tapping, and reaming operations without the use of chlorine or sulfur-based EP additives
Will not foam even at very high pressures and flow rates
Is a water clear fluid to allow easy viewing of parts during grinding and machining
Has good flushing action so that chips and fines are readily flushed into the machine’s chip removal system
Very low carryoff to reduce the need for makeup coolant for low, long-term operating costs
Easily recycled to reduce coolant purchase and disposal costs
TRIM® SC230CG nd Oil-rejecting Semisynthetic - No Dye
TRIM® SC230CG nd is a low oil, semisynthetic fluid which meets the needs of the modern and demanding job shops. SC230CG nd makes use of the latest in synthetic coolant formulations and a specially synthesized oil to produce a versatile product ready to meet the demands of the 21st century. This combination of a proprietary chemical formulation and new synthetic oil technology results in a semisynthetic product that will not foam, rejects tramp oil, has great sump life, and is kind to both machines and operators. This product will perform well in centerless and cylindrical form grinding, as well as on high-speed, single-point turning, and down-the-hole work on vertical and horizontal machining centers.
Compatible with a very wide range of materials including cast iron, steels, and copper alloys, as well as plastics and composites
Has the lubricity to do form grinding, drilling, tapping, and reaming operations without the use of chlorine or sulfur-based EP additives
Will not foam even at very high pressures and flow rates
Is a water clear fluid to allow easy viewing of parts during grinding and machining
Has good flushing action so that chips and fines are readily flushed into the machine’s chip removal system
Very low carryoff to reduce the need for makeup coolant for low, long-term operating costs
Easily recycled to reduce coolant purchase and disposal costs
CLEAN 2030 Cleaner/Corrosion Inhibitor for Ultrasonic and Immersion Washers
CLEAN 2030 is a concentrated, very high-performance cleaner made for washing iron and steel parts and applying a short-term corrosion inhibitor in single-stage ultrasonic or immersion washers. Its cleaning ability is extraordinary which often leads to shorter cleaning cycles or elimination of cleaning steps. CLEAN 2030’s oil-rejecting properties mean longer bath life and economical operation. CLEAN 2030 can also wash most other metals including brass, copper alloy, aluminum, zinc, and magnesium.
Excellent cleaning in immersion and ultrasonic tanks
Long life because oils split rapidly to the surface of your cleaner tank where they can be skimmed off
An excellent choice where one product is used for multiple purposes, such as washing mixed batches of ferrous, aluminum, and copper alloy parts in a single-stage washer.
Will provide one-to-two weeks’ indoor rust inhibition on iron and steel, as well as in-process tarnish resistance on copper and copper alloy parts
Contains no borates, phosphates, phenols, or nitrites, and no SARA 313-listed ingredients
Will remove coolant residues as well as straight oils
Also very compatible with magnesium and zinc
CLEAN 3011 Residue-free, Multi-metal Cleaner
CLEAN 3011 is a concentrated multi-purpose fluid that excels as a liquid parts washing compound or corrosion inhibitor and does not foam even at room temperature in high-pressure spray washers. It will remove light oils and water soluble cutting and grinding fluid residues and leave behind a thin rust inhibiting film for in-process corrosion inhibition of ferrous parts. CLEAN 3011 is also safe for use on aluminum alloy, copper, brass, bronze, and zinc. CLEAN 3011 is an excellent choice in cast iron operations where it can be used for cleaning and rust inhibition with excellent biostability.
Silicate, phosphate, and boron free and leaves no powdery residue
Low foaming for use in high-pressure spray washers or grinders and has excellent hard water stability
Has a moderate pH, excellent anti-corrosion, and does not require rinsing, making it an excellent short term, in-process corrosion inhibitor
This product maintains its alkalinity and biostability for long periods of time and will tolerate stagnant conditions such as leak test baths. It is also used in hydrostatic leak testing applications
NOCOR® E6 is a super-concentrated, barium-free, water-based emulsion rust inhibitor that will protect steel, cast iron, and other ferrous parts from in-plant corrosion for up to six months. Parts coated with NOCOR E6 have a soft, almost invisible film that is easily removed using mild cleaners.
Environmental approvals are simplified because NOCOR E6 is nitrite, barium, boron, phenol, and phosphate free
NOCOR E6 is low foaming, for use in low-pressure spray washers and flow coating operations. Dip application is also a good way to apply this product
An excellent choice where both ferrous and/or copper alloy parts are being processed
NOCOR E6 has a moderate pH, is practically odorless, and it’s nonflammable for improved safety
Working concentration ranges from 4% to 16% which translates into much lower cost than traditional straight oil/solvent products
CLEAN 2430 Near-neutral Washing Compound
CLEAN 2430 is a highly-concentrated, mild pH, liquid-parts washing compound/corrosion inhibitor made for aluminum alloy and steel alloy parts as well as cast iron, copper, brass, and bronze. This product does a great job in single and multi-stage spray washers providing great detergency and long life. CLEAN 2430 may be used in medium and high-pressure spray washers and provides in process corrosion inhibition when not rinsed.
CLEAN 2430 provides state-of-the-art cleaning performance in a mild pH package
Nitrite and silicate free and leaves no powdery residue
Low foaming at normal operating temperatures for use in high-pressure spray washers
CLEAN 2430 “splits” oils to the surface of the cleaner tank for easy skimming
Is very hard-water stable and an excellent choice where ferrous, aluminum, and copper alloy parts are being washed in a single washer system
Has a mild pH and provides a week or more of indoor anti-corrosion for ferrous metals if not rinsed
Provides long life between washer cleanouts
CLEAN 2017 Economical Heavy-duty Spray Cleaner
CLEAN 2017 is an economical heavy-duty spray cleaner that removes heavy soils and oily residues from ferrous and magnesium parts. Often used in rebuild operations and for cleaning up cast iron, stamped or drawn steel parts, or removing heavy RP coatings.
Very economical way to remove heavy soils and light rust
Low foaming at ambient temperatures, and even lower when used above 120°F (49°C)
Can be recycled using XYBEX® equipment
Contains no solvents, borates, silicates, nitrites, or amines
Long bath life
Excellent compatibility with magnesium
Will prevent flash rusting and provide one-to-two days of in-process corrosion inhibition if not rinsed
CLEAN 2115AL Low-foam Spray Washing Compound
CLEAN 2115AL is an aluminum compatible, high-performance, low-foam synthetic washing compound for use in very high-pressure spray washers, de-burring, and water jet cutting. Advanced surfactant technology provides excellent foam control and tramp oil rejection.
Compatible with a wide range of materials including aluminum, cast iron, steels, zinc, plastics, and composites
Resists foaming even when contaminated with large quantities of soils or coolant. This makes CLEAN 2115AL an excellent choice where rapid buildup of coolant carryover creates a foam problem
Many CLEAN 2115AL applications are in the range of 3,000 to 10,000 PSI (200 to 660 kPa)
Provides short term corrosion inhibition on cast iron and ferrous alloys
Excellent biostability
Extremely low carryoff keeps operating costs down
Low foam and mist
Very low initial odor level
Exceptional sump life and great tramp oil rejection
Yellow Bellied Sump Sucker™ Li`l Sucker™
Official Launch date November 19, 2004!
The Li'l Sucker™
is the newest addition to the Yellow Bellied Sump Sucker™ line of sump cleaning vacuums. Based on extensive customer research and extended field trial experience, customers were able to tell us what they liked, disliked, felt had no value, and would change in the previous designs. The result was the Yellow Bellied Sump Sucker that customers designed. It is durable, highly maneuverable, easy to use, and provides exceptional suction and discharge flow rates.
Removes the coolant, sludge, and chips from the sump
Filters the sludge and chips from the fluid
Returns filtered coolant to the machine tool sump, or
Transports the coolant to waste treatment for disposal, or
to a Master Chemical XYBEX® Recycling System for recycling
120 VAC, single phase, 50 Hz/60 Hz electric model standard
220 VAC, single phase, 50 Hz/60 Hz electric model optional
Complete with hoses and straight cleaning tool
Optional cleaning tools available
Perfect for today's smaller machine tool sumps
TRIM® E917 Low-foam, High Lubricity Emulsion
TRIM® E917 is a low foam, high lubricity soluble oil which requires minimal maintenance in even the most demanding fluid management systems. It has broad application in machining and grinding on a wide range of materials. The very high levels of both chemical and mechanical lubricity in this product handle the toughest machining and grinding jobs. The stable and predictable performance of E917 makes it a first choice for high-quality, consistent parts manufacturing.
Very stable formula provides long operational life with consistent performance
Highly effective extreme pressure additives control built-up edge
E917 is effective in a wide range of operations from production surface and centerless grinding to heavy-duty broaching, gear hobbing, surface, pocket, and thread milling
Tight emulsion reduces carryoff and gets the fluid to the point of cut
In high-speed turning and milling, E917 has the right balance of cooling and lubrication to provide great tool life and surface finishes
Low foam and low mist make it a first choice for high-pressure, high-volume coolant systems
Protects the machine tool surfaces while also preventing sticky ways, chucks, tool holders, and fixtures
Coolant is easily removed with water, working solution, or Master STAGES™ aqueous cleaners
Easy recycling or disposal with conventional techniques and equipment
Does not contain or test positive for phenol
Will run effectively for long periods without the need for costly additives
CLEAN AMO™ Natural-solvent Cleaner and Degreaser
CLEAN AMO™ A maize `N Orange™ is a natural-solvent cleaner that can be mixed with water and used for a wide range of industrial cleaning jobs. CLEAN AMO does an outstanding job removing oily, greasy, or resinous soils at room temperature.
CLEAN AMO cleans with natural solvents extracted from corn (maize) and oranges (d-limonene), along with several additional ingredients that improve performance and water mixability
With a neutral pH and low conductivity, AMO will not cause splitting of TRIM® coolants
Formulated without silicates, high pH additives, or biocides, CLEAN AMO is compatible with ultrafiltration systems and bioremediation
Unlike most water-mixable degreasers, CLEAN AMO does not require heating to remove greases and resins
AMO can be used straight (100%) or cut back with water depending on the application
There are no mineral oils or petroleum solvents in CLEAN AMO
AMO can be used for general cleaning tasks and to remove soils from parts, tools, and machines
Users like CLEAN AMO’s pleasant orange scent
Environmental approvals are simplified because CLEAN AMO contains no nitrites, barium, phenols, or butyl cellusolve and has no SARA 313 reportable ingredients
An effective “mop bucket” cleaner. Also for use in floor scrubber machines
CLEAN AMO rinses off easily with plain water
TRIM® Minimum Quantity Lubrication Fluid
TRIM® MQL™ 1000 is a high-performance, vegetable-ester-based, micro-lubrication fluid. It is fully compatible with all “micro lube” and micro-mist systems. MQL 1000 contains a blend of environmental and operator-friendly materials that provide very high levels of EP and boundary lubrication to control BUE and sliding friction.
MQL 1000 out-performs the competition in sawing, drilling, tapping, reaming, and milling, to name just a few. In situations where it is impractical to use a micro-lubrication applicator, MQL 1000 may be manually applied to the tool or the work piece.
No chlorine, sulfur, or mineral oil
Out-performs the more expensive products
Environmentally friendly, renewable resource based
Easily water washable – does not produce hard-to-remove residues
Very low mist
Promotes superior finish and tool life and is compatible with all materials
Very high levels of lubricity with even minimum quantities of material at the point of cut for high material removal rates
Has been extensively tested and proven in all major brands of micro lube applicators
TRIM® MicroSol® 606 Long-life Microemulsion
TRIM®MicroSol®606 is a microemulsion semisynthetic coolant made specifically for machining aluminum, steel and alloy steel. It provides excellent cooling and mechanical lubricity, along with the machine friendly characteristics you expect from a premium TRIM® coolant.
MicroSol 606 is a very versatile product that does an outstanding job in milling, drilling and tapping cast or wrought aluminum, vertical or horizontal machining center work on alloy steel, surface and centerless grinding, and in general purpose job shop operations
MicroSol 606 contains very effective extreme-pressure additives to control built-up edge
It is compatible with all ferrous and nonferrous materials
This product has a very fine emulsion, which helps to get the fluid to the point of cut
MicroSol 606 rejects tramp oil to help extend sump life and increase recycling options
A soft fluid film prevents sticky ways, chucks, tool holders, and fixtures
Coolant residue is easily removed with water, working solution, or TRIM® CLEAN aqueous cleaners
Easily recycled or disposed of with conventional techniques and equipment
MicroSol 606 is a very stable product with long sump life and minimal carryoff
CLEAN 2020 Washing Compound for Ultrasonic and Immersion Washers
CLEAN 2020 is a concentrated, very high performance cleaner made for washing all metals including brass, copper alloy, and aluminum in ultrasonic or immersion washers. Its cleaning ability is extraordinary, which often leads to shorter cleaning cycles or elimination of cleaning steps. CLEAN 2020’s oil rejecting properties mean longer bath life and economical operation.
Excellent cleaning in immersion and ultrasonic tanks
Long life because oils split rapidly to the surface of your cleaner tank where they can be skimmed off
An excellent choice where one product is used for multiple purposes; such as washing mixed batches of ferrous, aluminum, and copper alloy parts
Will provide extended in-process tarnish resistance on copper and copper alloy parts
Safe on aluminum, aluminum alloy, and magnesium
Contains no borates, phenols or nitrites, no SARA 313 or EPA 33/50 listed ingredients, and contains no butyl cellusolve
Will remove coolant residues as well as straight oils
CLEAN 2115 Low-foam Spray Washing Compound
CLEAN 2115 is a high-performance, low-foam spray washing compound for use in very high-pressure spray washers, de-burring, and water jet cutting. Advanced surfactant technology provides excellent foam control, tramp oil rejection, and soil removal while leaving a short-term, anticorrosive film on cast iron or steel parts and washer surfaces.
Compatible with a wide range of materials including cast iron, steels, zinc, plastics, and composites
When washing aluminum parts above 100°F (40°C) consider using CLEAN 2115AL
Does not foam even when contaminated with large quantities of soils or coolant. This makes CLEAN 2115 an excellent choice where rapid buildup of coolant carryover creates a foam problem
Many CLEAN 2115 applications are in the range of 1500 to 3000 PSI (100 to 200kPa)
Provides excellent short-term corrosion inhibition on most common ferrous alloys
Extremely low carryoff keeps operating costs down
Low foam and mist
Very low initial odor level
Can be used on most aluminum alloys if kept under 100°F (40°C)
Exceptional sump life and great tramp oil rejection
TRIM® SC610 High-lubricity Semisynthetic Coolant
TRIM® SC610 is a high-lubricity, semisynthetic coolant built with Master Chemical’s vegetable derived and chlorinated ester lubricants. It is very clean running with high levels of mechanical and chemical lubricity and, it contains no mineral oil. SC610 is optimized for turning and machining centers performing high velocity operations and/or low-speed, high-torque, down-the-hole operations. SC610 excels on high strength steel and super alloys and also on wrought and cast aluminums.
Based on our exclusive ester lubricant technology - contains no mineral (petroleum) oil
Low-foaming in most operations
Performs like a heavy-duty soluble oil in down-the-hole operations on machining and turning centers
Compatible with a very wide range of materials including ferrous, nonferrous, and nonmetallic material
Will provide superior sump life and corrosion inhibition for long periods of time without adds
Very clean-running for clean machines, parts, and work environment
Contains no nitrites, sulfonates, or phenols and is not SARA 313 reportable
With very low carryoff and long sump life, SC610 delivers low operating costs
Hard water tolerant up to 30 grains
CLEAN 2012 Low-foaming, Nonsilicated Cleaner for Aluminum and Multi-metal
CLEAN 2012 is a highly-concentrated cleaner built for spray washing aluminum and other metals at ambient to slightly elevated temperatures. The mild pH of this product means it is compatible with most waste treatment (including ultrafiltration) and it does not contain boron, phenols, or silicates.
With a mild pH, CLEAN 2012 will not cause staining on aluminum or yellow metals
Formulated without silicates or other high pH additives, CLEAN 2012 is compatible with ultrafiltration systems and bio-remediation
An excellent choice where one product is used for multiple metals, as it is compatible with both ferrous and nonferrous materials (except magnesium)
Hard water tolerant, CLEAN 2012 has only moderate foam at room temperature
Contains no borates or nitrites, no SARA 313 or EPA 33/50 listed ingredients and contains no butyl cellosolve
Economical and effective for removing coolants and light oils
Foaming Applicator for TRIM® CLEAN Products
The Whammer™ is a simple, durable, low-cost foaming dispenser for TRIM® CLEAN maintenance cleaners.
The Whammer will produce a foaming spray stream of TRIM® cleaner for cleaning the surfaces of machine tools or large clean-in-place parts
Cleaner concentration is easily adjusted with replaceable nozzles (included) from about .5% to 6%
Foamed cleaner goes further, and the foam helps you keep track of where product has been sprayed
The Whammer is resistant to all TRIM® CLEAN maintenance cleaner concentrates
Simple construction makes it easy to clean and use